PARKING BRAKE CABLE INSTALLATION


  1. INSTALL CABLE SUPPORT BRACKET


    1. A0162NN

      Install the cable support bracket with the 2 nuts.

      Torque:
      76 N*m  { 775 kgf*cm, 56 ft.*lbf }

  2. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A015Z85E01

      Install the 2 cable support brackets to the No. 3 parking brake cable assembly.

    2. A0161G3

      Install the No. 3 parking brake cable assembly to the cable support bracket with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Install the No. 3 parking brake cable assembly to the body with the 2 bolts and 2 clamps.

      A0161V7
      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  3. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR


    1. A0163AZ

      Install the No. 2 differential support protector with the 2 nuts.

  4. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tech Tips

    Use the same procedure for the No. 3 parking brake cable assembly.

  5. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

    Tech Tips

    Perform the same procedure as the No. 2 differential support protector.

  6. APPLY HIGH TEMPERATURE GREASE


    1. Apply a thin layer of high temperature grease to the area where the parking brake plate contacts the parking brake shoe Click here.

  7. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. A015Z9SE01

      Apply a thin layer of high temperature grease to the area where the parking brake shoe lever contacts the parking brake anchor block.

    2. Install the parking brake shoe lever sub-assembly to the parking brake cable assembly.

      Note

      Be sure to install the parking brake shoe lever sub-assembly in the correct position and direction because the direction of the pin is different between the LH side and RH side.

  8. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A0162DWE04

      Using SST, install the No. 2 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

      SST
      09718-00011

      Tech Tips

      Use the service hole to retain the No. 1 shoe hold down spring pin with your finger.

  9. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A0162W9E02

      Using SST, install the No. 1 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

      SST
      09718-00011

      Tech Tips

      Use the service hole to retain the No. 1 shoe hold down spring pin.

  10. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A0160E9E01

      Apply high temperature grease to the threads and all joints of the parking brake shoe adjusting screw set.

    2. A0163GT

      Install the parking brake shoe adjusting screw set.

  11. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A0161QKE01

      Using SST, install the No. 1 parking brake shoe return tension spring.

      SST
      09703-30011

  12. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A015ZC5E01

      Using SST, install the No. 2 parking brake shoe return spring.

      SST
      09703-30011

  13. INSPECT PARKING BRAKE INSTALLATION


    1. Make sure that all parts are installed properly. If necessary, reinstall them properly.

      A015Z55E01

  14. INSTALL REAR DISC


    1. A015ZN1E01

      Align matchmarks of the rear disc and rear axle hub, and install the rear disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  15. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01631D

      Install the rear disc brake cylinder assembly to the rear axle carrier with the 2 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Note


      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

      • Do not overtighten the bolts.

  16. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for LHD)


    1. A01629NE01

      Pass the No. 1 parking brake cable assembly through the parking brake control pedal assembly, and install the clip to the No. 1 parking brake cable assembly.

    2. Install the No. 1 wire adjusting nut to the No. 1 parking brake cable assembly.

    3. Bend the claw of the parking brake control pedal assembly to hold the No. 1 parking brake cable assembly.

  17. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for RHD)


    1. A0163FIE01

      Pass the No. 1 parking brake cable assembly through the parking brake control pedal assembly, and install the clip to the No. 1 parking brake cable assembly.

    2. Install the No. 1 wire adjusting nut to the No. 1 parking brake cable assembly.

    3. Bend the claw of the parking brake control pedal assembly to hold the No. 1 parking brake cable assembly.

  18. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY

    Tech Tips

    Refer to the instructions for Installation of the parking brake control pedal assembly Click here.

  19. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }