BRAKE BOOSTER REMOVAL


  1. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Tech Tips

    Refer to the instructions for Removal of the brake master cylinder sub-assembly Click here.

  2. DISCONNECT VACUUM HOSE (for LHD)


    1. A01616K

      Disengage the clamp.

    2. Slide the clip and disconnect the vacuum hose.

  3. DISCONNECT VACUUM HOSE (for RHD)


    1. A01636F

      Disengage the clamp.

    2. Slide the clip and disconnect the vacuum hose.

  4. REMOVE BRAKE LINE (for RHD)


    1. A015ZAK

      Disengage the clamp and remove the 2 brake lines.

      Note

      Be careful not to damage the brake lines or clamp. If any parts are damaged, replace them with new ones.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

  6. REMOVE FRONT DOOR SCUFF PLATE LH (for LHD)


    1. A0160BJE01

      Put protective tape around the front door scuff plate.

    2. Using a moulding remover, disengage the 4 clips.

    3. A0161H2

      Disengage the 7 claws and remove the front door scuff plate LH.

  7. REMOVE FRONT DOOR SCUFF PLATE RH (for RHD)

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  8. REMOVE FRONT DOOR OPENING TRIM COVER LH (for LHD)


    1. A016285

      Disengage the 4 claws and remove the front door opening trim cover LH.

  9. REMOVE FRONT DOOR OPENING TRIM COVER RH (for RHD)

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  10. REMOVE SIDE INSTRUMENT PANEL LH (for LHD)


    1. A015ZPA

      Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel LH.

  11. REMOVE SIDE INSTRUMENT PANEL RH (for RHD)


    1. A01605Z

      Using a moulding remover, disengage the 5 claws and 3 clips, and then remove the side instrument panel RH.

  12. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. A0161PQE01

      Remove the 2 screws <D>.

    2. Push the 2 claws in the direction indicated by the arrow to disengage them.

    3. Remove the No. 1 instrument panel under cover sub-assembly from the guide as shown in the illustration and pull the cover toward the rear of the vehicle.

    4. Disconnect the connectors and remove the No. 1 instrument panel under cover sub-assembly.

  13. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    1. A0160VQ

      Disengage the 7 clips.

    2. Disconnect the connectors and remove the lower instrument panel finish panel sub-assembly.

  14. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY


    1. Check that the engine switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A0160SH

      Disengage the claw and separate the hood lock control cable.

    4. A0160VX

      Remove the 4 bolts.

    5. A0161L3

      Disengage the 2 pins and separate the driver side knee airbag assembly.

    6. Disconnect the connector and remove the driver side knee airbag assembly.

      Note

      When disconnecting the airbag connector, take care not to damage the airbag wire harness.

  15. REMOVE BRAKE PEDAL RETURN SPRING


    1. A01603J

      Remove the brake pedal return spring.

  16. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A016032E04

      Remove the clip and push rod pin, then separate the push rod clevis.

  17. REMOVE BRAKE BOOSTER ASSEMBLY


    1. A015Z06E03

      Remove the 4 nuts and brake booster assembly.

      Note

      Do not damage the brake lines.

  18. REMOVE BRAKE BOOSTER GASKET


    1. Remove the brake booster gasket from the brake booster assembly.

  19. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Remove the brake vacuum check valve assembly from the brake booster assembly.

  20. REMOVE CHECK VALVE GROMMET


    1. Remove the check valve grommet from the brake booster assembly.

  21. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Remove the lock nut and brake master cylinder push rod clevis.