BRAKE MASTER CYLINDER REMOVAL

Note

Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder sub-assembly from the brake booster assembly.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01638L

      Using a clip remover, remove the 9 clips and cool air intake duct seal.

  3. REMOVE ENGINE ROOM SIDE COVER LH (for LHD)


    1. A016120

      Remove the 5 clips and engine room side cover LH.

  4. REMOVE ENGINE ROOM SIDE COVER RH (for RHD)


    1. A015YK3

      Remove the 4 clips and engine room side cover RH.

  5. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  6. REMOVE NO. 3 ENGINE ROOM RELAY BLOCK (for LHD)


    1. A0163BG

      Remove the bolt, nut and No. 3 engine room relay block.

      Note

      Cover the No. 3 engine room relay block with a piece of cloth to prevent brake fluid from getting on it.

  7. REMOVE NO. 3 ENGINE ROOM RELAY BLOCK (for RHD)


    1. A01613O

      Remove the bolt, nut and No. 3 engine room relay block.

      Note

      Cover the No. 3 engine room relay block with a piece of cloth to prevent brake fluid from getting on it.

  8. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD)


    1. A015ZEG

      Disengage the clamp and disconnect the connector.

    2. A0160M5

      Using a union nut wrench (10 mm), disconnect the 2 brake lines from the brake master cylinder sub-assembly.

    3. A0163D6

      Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.

      Note

      Do not damage the brake lines.

    4. Remove the O-ring from the brake master cylinder sub-assembly.

  9. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for RHD)


    1. A015YUC

      Disengage the clamp and disconnect the connector.

    2. A0162T3

      Using a union nut wrench (10 mm), disconnect the 2 brake lines from the brake master cylinder sub-assembly.

    3. A015ZUX

      Remove the 2 nuts, wire harness clamp bracket and brake master cylinder sub-assembly from the brake booster assembly.

      Note

      Do not damage the brake lines.

    4. Remove the O-ring from the brake master cylinder sub-assembly.