BRAKE MASTER CYLINDER REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01638L

      Using a clip remover, remove the 9 clips and cool air intake duct seal.

  3. REMOVE ENGINE ROOM SIDE COVER LH (for LHD)


    1. A016120

      Remove the 5 clips and engine room side cover LH.

  4. REMOVE ENGINE ROOM SIDE COVER LH (for RHD)


    1. A015Z63

      Remove the 4 clips and engine room side cover LH.

  5. REMOVE ENGINE ROOM SIDE COVER RH (for LHD)


    1. A0161AL

      Remove the 3 clips and engine room side cover RH.

  6. REMOVE ENGINE ROOM SIDE COVER RH (for RHD)


    1. A015YK3

      Remove the 4 clips and engine room side cover RH.

  7. REMOVE FRONT UPPER FENDER PROTECTOR LH


    1. A0162I4

      Separate the clip on the rubber portion of the cowl top ventilator louver sub-assembly from the front upper fender protector LH.

    2. Disengage the 4 clips and the claw to remove the front upper fender protector LH.

  8. REMOVE FRONT UPPER FENDER PROTECTOR RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  9. REMOVE ROOF DRIP SIDE FINISH MOULDING LH


    1. Put protective tape around the roof drip side finish moulding.

    2. Using a moulding remover, disengage the 6 clips and remove the roof drip side finish moulding.

      Note


      • Do not remove the clips.

      • If the clips are damaged or dropped off, replace them with new clips.

      A0163FVE01

  10. REMOVE ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  11. REMOVE FRONT WIPER ARM HEAD CAP


    1. A015ZOKE01

      Using a screwdriver, remove the front wiper arm head cap.

      Tech Tips


      • Use the same procedure for the RH side and LH side.

      • Tape the screwdriver tip before use.

  12. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A0160CI

      Remove the nut and the front wiper arm and blade assembly LH.

  13. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A01603Q

      Remove the nut and the front wiper arm and blade assembly RH.

  14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A015ZRH

      Remove the 2 clips.

    2. Disengage the 11 claws and pull out the cowl top ventilator louver sub-assembly.

      A015ZVQ

  15. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  16. REMOVE NO. 3 ENGINE ROOM RELAY BLOCK


    1. A0161R1E01

      Remove the bolt, nut and No. 3 engine room relay block.

      Note

      Cover the No. 3 engine room relay block with a piece of cloth to prevent brake fluid from getting on it.

  17. SEPARATE BRAKE ACTUATOR WITH BRACKET (for LHD)


    1. A015Z8IE03

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. A015ZWEE01

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator with bracket.

    3. A015Z26E11

      Use tags or make a memo to identify the places to reconnect.

      Tech Tips


      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From front of master cylinder

      • *6: From rear of master cylinder

    4. A015YWPE01

      Using a union nut wrench, disconnect the No. 3 front brake tube from the flexible hose.

    5. A015ZIC

      Remove the 2 bolts and nut from the brake actuator with bracket.

      Note

      Do not damage the brake lines.

  18. SEPARATE BRAKE ACTUATOR WITH BRACKET (for RHD)


    1. A0162LPE01

      Remove the grommet and the No. 2 front brake tube.

    2. Remove the brake actuator with bracket.

      Note

      Do not damage the brake tube.

  19. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD)


    1. A0160DN

      Disengage the clamp and disconnect the connector.

    2. A01627D

      Using a union nut wrench (10 mm), disconnect the 2 brake lines from the brake master cylinder sub-assembly.

    3. A0163D6

      Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.

      Note

      Do not damage the brake lines.

    4. Remove the O-ring from the brake master cylinder sub-assembly.

  20. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for RHD)


    1. A015YUC

      Disengage the clamp and disconnect the connector.

    2. A0162T3

      Using a union nut wrench (10 mm), disconnect the 2 brake lines from the brake master cylinder sub-assembly.

    3. A015ZUX

      Remove the 2 nuts, wire harness clamp bracket and brake master cylinder sub-assembly from the brake booster assembly.

      Note

      Do not damage the brake lines.

    4. Remove the O-ring from the brake master cylinder sub-assembly.