SHIFT LEVER INSTALLATION


  1. INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY


    1. A015ZELE01

      Install the floor shift assembly with the 4 bolts.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    2. Connect the 4 clamps to the floor shift assembly.

    3. Connect the 2 connectors to the floor shift assembly.

  2. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. A015YW3

      Temporarily tighten the floor shift gear shifting rod with the nut.

      Tech Tips

      The rod is tightened to a torque specification in the "ADJUST SHIFT LEVER POSITION" procedure.

  3. ADJUST SHIFT LEVER POSITION


    1. A015YW3

      Remove the nut and disconnect the shifting rod.

    2. A0163FYE02

      Turn the control shaft lever of the park/neutral position switch counterclockwise until it stops, and turn it clockwise 2 notches to set it to N.

    3. Move the shift lever to N and tighten the nut while lightly pushing the lever toward R.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Do not push the shift lever too hard.

    4. Check that the shift lever moves smoothly and the shift lever and gear operate correctly Click here.

  4. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A0160RBE02

      Install the front No. 1 floor heat insulator with the 4 nuts and 2 bolts.

      Torque:
      Nut
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Bolt
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install 2 new gaskets to the exhaust manifold RH and exhaust manifold LH.

    2. A01626I

      Install the front exhaust pipe assembly with 4 new bolts and 4 new nuts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  6. CONNECT HEATED OXYGEN SENSOR


    1. A015ZX3

      Rotate the heated oxygen sensors 4 times counterclockwise, and then install them to the front exhaust pipe assembly by hand.

    2. A015ZGIE01

      Using SST, tighten the 2 heated oxygen sensors.

      SST
      09224-00010
      Torque:
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). If the fulcrum length is not as specified, calculate the torque value based on the specification for when SST is not used Click here.

      • Make sure that SST and the wrench are connected in a straight line.

    3. A015ZMNE01

      Connect the 2 grommets to the floor panel.

  7. INSTALL FRONT CENTER FLOOR BRACE


    1. A01637A

      Install the front center floor brace with the 4 bolts.

      Torque:
      7.4 N*m  { 76 kgf*cm, 66 in.*lbf }

  8. INSTALL REAR NO. 1 FLOOR PANEL BRACE


    1. A015YY2

      Install the rear No. 1 floor panel brace with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  9. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A01624S

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum length
      41.5 mm (1.634 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. Fully insert a new gasket to the front exhaust pipe assembly.

    3. A015ZMRE01

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the front exhaust pipe assembly.

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the tail exhaust pipe assembly to the 6 exhaust pipe supports.

    5. A0162QN

      Install the tail exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 440 kgf*cm, 32 ft.*lbf }

  10. INSTALL NO. 2 FLOOR UNDER COVER


    1. A016142

      Install the No. 2 floor under cover with the 6 clips and 3 grommets.

  11. INSTALL NO. 1 FLOOR UNDER COVER


    1. Install the No. 1 floor under cover with the 5 clips and 3 grommets.

  12. INSTALL NO. 2 CONSOLE BOX DUCT


    1. A0162NO

      Install the No. 2 console box duct with the 2 clips.

  13. INSTALL CONSOLE BOX


    1. A01614M

      Engage the 2 claws and 2 clips.

    2. Connect each connector.

    3. A015ZEK

      Install the 2 bolts.

    4. A0161AZ

      Install the 2 bolts.

    5. A0160S1

      Connect the 2 connectors.

    6. Engage the 2 clamps.

    7. Install the 2 bolts.

  14. INSTALL CONSOLE BOX REGISTER ASSEMBLY (w/ Ashtray)


    1. A0162FJ

      Engage the 2 claws and 4 clips to install the console box register assembly.

  15. INSTALL CONSOLE BOX REGISTER ASSEMBLY (w/o Ashtray)


    1. A0161M5

      Engage the 2 claws and 4 clips to install the console box register assembly.

  16. INSTALL REAR ASH RECEPTACLE ASSEMBLY (w/ Ashtray)


    1. Install the rear ash receptacle assembly.

  17. INSTALL FRONT ASH RECEPTACLE BOX SUB-ASSEMBLY (w/ Ashtray)


    1. A0161X0E01

      Connect the connectors.

    2. Insert the protruding parts of the front ash receptacle box sub-assembly into the 2 guide holes as shown in the illustration.

    3. A0161L2

      Install the front ash receptacle box sub-assembly with the 2 screws <E>.

  18. INSTALL INSTRUMENT PANEL BOX ASSEMBLY (w/o Ashtray)


    1. A015YMFE02

      Connect the connectors.

    2. Insert the protruding parts of the instrument panel box assembly into 2 guide holes as shown in the illustration.

    3. A015YUI

      Install the instrument panel box assembly with the 2 screws <E>.

  19. INSTALL CONSOLE PANEL SUB-ASSEMBLY


    1. A0162AI

      Connect the connectors.

    2. Engage the 8 clips to install the console panel sub-assembly.

  20. INSTALL UPPER NO. 2 CONSOLE PANEL GARNISH


    1. A0163A0

      Engage the claw and 2 clips to install the upper No. 2 console panel garnish as shown in the illustration.

  21. INSTALL UPPER NO. 1 CONSOLE PANEL GARNISH


    1. A01626T

      Engage the claw and 2 clips to install the upper No. 1 console panel garnish as shown in the illustration.

  22. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    1. A015ZOR

      Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.

  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  24. INSPECT SHIFT LEVER POSITION


    1. When shifting from P to R with the engine switch on (IG) and the brake pedal depressed, make sure that the shift lever moves smoothly and moves correctly into the position.

    2. Check that the shift lever does not stop when moving the shift lever from R to P, and check that the shift lever does not stick when moving the shift lever from D to M.

    3. Start the engine and make sure that the vehicle moves forward when shifting from N to D and moves rearward when shifting to R.

      If an operation cannot be done as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  25. INSPECT FOR EXHAUST GAS LEAK