STARTER REASSEMBLY


  1. INSTALL PLANETARY GEAR


    1. Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.

    2. A016288E04

      Install the 3 planetary gears.

  2. INSTALL STARTER ARMATURE PLATE


    1. A0162W6E01

      Insert the starter armature plate to the starter center bearing clutch sub-assembly.

      Note

      Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature assembly to the starter center bearing clutch sub-assembly.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A0162WAE01

      Align the tab of the starter center bearing clutch sub-assembly with the notch of the starter yoke assembly, and install the starter yoke assembly.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. Install the starter brush holder assembly.

    2. A0163FQE02

      Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

    3. Connect the 4 brushes.

    4. A0161J0E01

      Align the starter commutator end frame rubber with the groove of the starter yoke assembly.

    5. A016208

      Install the starter commutator end frame assembly with the 2 screws.

      Torque:
      3.8 N*m  { 39 kgf*cm, 33 in.*lbf }

  6. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    1. A0160XPE03

      Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.

    2. A01632O

      Install the starter pinion drive lever to the starter center bearing clutch sub-assembly.

    3. A015ZSBE01

      Align the claw of the starter yoke assembly with the groove inside the starter drive housing assembly.

    4. A0162PK

      Using a T30 "TORX" socket wrench, install the starter drive housing assembly with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL STARTER MAGNETIC SWITCH ASSEMBLY


    1. A0160W1

      Temporarily install the starter magnetic switch assembly by hooking its tip to the upper side of the starter pinion drive lever.

    2. Install the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    3. A0162IW

      Connect the lead wire to the terminal with the nut.

      Torque:
      6.5 N*m  { 66 kgf*cm, 57 in.*lbf }