WATER PUMP REMOVAL


  1. REMOVE ENGINE UNDER COVER

  2. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      CAUTION:

      Do not loosen the radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      Tech Tips

      Collect the coolant in a container and dispose of it according to local regulations.

    2. A0161WSE01

      Remove the radiator reservoir cap, and using a 6 mm socket hexagon wrench, remove the vent plug.

    3. Drain coolant.

    4. Loosen the 2 cylinder block drain cock plugs.

      A01603GE01

  3. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0160IP

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of the cover. Continue to raise the cover to disengage the 2 clips on the rear of the cover and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  4. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A015ZFO

      Remove the 9 clips and cool air intake duct seal.

  5. REMOVE NO. 1 AIR CLEANER INLET


    1. A01612G

      Remove the bolt, clip and No. 1 air cleaner inlet.

  6. REMOVE ENGINE ROOM SIDE COVER RH (for LHD)


    1. A0161AL

      Remove the 3 clips and engine room side cover RH.

  7. REMOVE ENGINE ROOM SIDE COVER RH (for RHD)


    1. A015YK3

      Remove the 4 clips and engine room side cover RH.

  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A015YRW

      Loosen the 2 hose clamps and separate the 2 ventilation hoses.

    2. A01622I

      Disconnect the mass air flow meter connector and separate the wire harness clamp.

    3. A015ZWF

      Loosen the hose clamp and separate the air cleaner hose.

    4. A015YT4

      Unlock the 2 clamps and remove the air cleaner cap sub-assembly.

  9. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A0162PT

      Disconnect 2 reserve tank hoses, then remove the 2 bolts and radiator reserve tank assembly.

  10. REMOVE V-RIBBED BELT


    1. A0160KK

      Rotate the V-ribbed belt tensioner pulley counterclockwise to loosen the V-ribbed belt tensioner.

      Tech Tips

      The pulley bolt for the V-ribbed belt tensioner is reverse threaded.

    2. A0162C9E01

      While turning the V-ribbed belt tensioner counterclockwise, align the holes. Insert a bar of φ5 mm (0.197 in.) into the holes to secure the V-ribbed belt tensioner in place.

    3. Remove the V-ribbed belt.

  11. DISCONNECT NO. 2 RADIATOR HOSE


    1. A0161KB

      Disconnect the No. 2 radiator hose from the water inlet housing.

  12. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A0162ZY

      Disconnect the No. 5 water by-pass hose from the water inlet housing.

  13. DISCONNECT WATER INLET HOSE


    1. A015ZXV

      Disconnect the water inlet hose from the water inlet housing.

  14. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01639A

      Disconnect the No. 3 water by-pass hose from the water inlet housing.

  15. REMOVE WATER INLET HOUSING


    1. A0162EY

      Remove the 3 bolts, water inlet housing and gasket.

  16. REMOVE WATER PUMP PULLEY


    1. A0160QTE01

      Using a screwdriver or an equivalent, hold the water pump pulley.

      Tech Tips

      Tape the screwdriver tip before use to avoid damage.

    2. Remove the 4 bolts and water pump pulley.

  17. REMOVE WATER PUMP


    1. A01619I

      Remove the 9 bolts, water pump and gasket.