FUEL SENDER GAUGE ASSEMBLY INSTALLATION


  1. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. A015ZHFE02

      Install the fuel sender gauge assembly by sliding it downward.

      Note

      Do not damage the wire harness.

    2. Connect the connector of the fuel sender gauge assembly.

      Note

      Make sure that the fuel sender gauge arm does not bend.

  2. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Install a new fuel suction tube set gasket onto the fuel tank.

    2. A0162G3

      Connect the fuel tube with the clip.

    3. Set the fuel suction with pump and tube assembly to the fuel tank.

      Note


      • Make sure that the fuel sender gauge assembly arm does not bend.

      • Do not damage the fuel tube.

    4. A0161ZBE01

      Align the protrusion of the fuel suction with pump and gauge tube assembly and the cutout of the fuel tank vent tube set plate.

    5. While holding the fuel suction with pump and gauge tube assembly by hand, install the fuel tank vent tube to the fuel tank with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    6. Connect the fuel pump tubes.


      1. A015YTRE01

        Push the fuel tube joint in the plug of the fuel suction plate, and then install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.

        Note


        • Check that there are no scratches or foreign objects on the connecting parts.

        • Check that the fuel tube joint is inserted securely.

        • Check that the tube joint clips are on the collars of the fuel tube joints.

        • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.

        • Be careful not to damage any clips. If a clip is damaged, replace it.

    7. Connect the fuel suction tube connector.

  3. INSTALL FUEL SENDER GAUGE


    1. A015YWB

      Install the fuel sender gauge with the 5 bolts to the fuel tank.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    2. A015ZOG

      Connect the fuel sender gauge connector.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG).

        Note

        Do not start the engine.

      3. Turn the intelligent tester on.

      4. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      5. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing in the fuel tank can be heard. If no sounds can be heard, check the instrument panel junction block, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after performing any maintenance. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the engine switch off.

    4. Disconnect the intelligent tester from the DLC3.

  6. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A016254

      Install the service hole cover with new butyl tape.

  7. INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER


    1. A016306

      Install the No. 2 rear floor service hole cover with new butyl tape.

  8. INSTALL NO. 3 ROOM PARTITION PAD


    1. A015ZGAE01

      Install the No. 3 room partition pad with the clip.

  9. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. A0162ZH

      Engage the 2 rear hooks of the seat cushion to the child restraint seat anchor bracket.

    2. Engage the 2 front hooks of the seat cushion to the vehicle body.

    3. Confirm that the seat cushion is firmly installed.

      Note

      When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.