FUEL PRESSURE REGULATOR REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge fuel system pressure Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. A0160U2E01

      Disengage the 2 front hooks of the rear seat cushion assembly from the vehicle body.

      Note

      Follow the instructions below carefully as the cushion frame deforms easily.


      1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

      2. Repeat for the other hook.

    2. Disengage the 2 rear hooks of the seat cushion from the child restraint seat anchor bracket.

    3. Remove the rear seat cushion assembly.

  4. REMOVE NO. 3 ROOM PARTITION PAD


    1. A015ZGAE01

      Remove the clip and No.3 room partition pad.

  5. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER


    1. A016306

      Remove the No. 2 rear floor service hole cover and disconnect the fuel suction tube connector.

  6. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. A015ZOX

      Disconnect the connector from the fuel suction with pump and gauge tube assembly.

    2. A0161RFE01

      Disconnect fuel pump tubes.

      Note

      Before beginning this procedure, check for foreign matter on the joint clips. Clean if necessary.


      1. Remove the 2 tube joint clips, fuel tank main tube and fuel tank return vent tube.

        Note


        • Keep the O-rings free of foreign matter, as it becomes contaminated easily.

        • Do not use any tools in this procedure.

        • Do not forcefully bend or twist the tube.

        • Put the tube in a plastic bag to prevent damage and contamination.

        • If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.

        • Be careful not to damage any clips. If a clip is damaged, replace it.

    3. A01628S

      Remove the 8 bolts and the fuel tank vent tube set plate.

      Tech Tips

      While holding the fuel suction tube by hand, remove the fuel tank vent tube set plate.

    4. A0162G3

      Disconnect the clip and fuel tube.

    5. Remove the fuel suction with pump and gauge tube assembly and fuel suction tube set gasket from the fuel tank.

      Note


      • Make sure that the fuel sender gauge assembly arm does not bend.

      • Do not damage the fuel tube.

  7. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A015ZHFE01

      Disconnect the fuel sender gauge assembly connector from the fuel suction plate.

    2. Press down on the fuel sender gauge assembly claw labeled A. Then slide the fuel sender gauge assembly upward.

      Note

      Do not touch the sender resistance plate or contact area.

  8. SEPARATE FUEL SUCTION PLATE SUB-ASSEMBLY


    1. A01634FE01

      Disconnect the fuel pump connector from the fuel suction plate sub-assembly.

      Note


      • Do not damage the wire harness.

      • Do not separate the tube indicated in the illustration Click here.

    2. A015YMTE01

      Using needle nose pliers, remove the E-ring.

    3. Separate the fuel suction plate sub-assembly and remove the 2 spring from the No. 1 fuel sub-tank.

  9. REMOVE FUEL FILTER


    1. A0163HLE01

      Disengage the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank.

      Note

      Do not separate the tube indicated in the illustration Click here.

  10. REMOVE JET PUMP


    1. A0160XD

      Using a screwdriver with the tip taped, remove the jet pump from the No. 1 fuel sub-tank.

    2. A0160ZXE01

      Remove the O-ring from the jet pump.

  11. REMOVE FUEL PUMP HARNESS


    1. A0161KI

      Disconnect the fuel pump connector from the fuel pump assembly and then remove the fuel pump harness.

  12. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A0162DPE01

      Using a screwdriver with the tip taped, disengage the 2 claw and remove the No. 1 fuel suction support.

  13. REMOVE FUEL PUMP ASSEMBLY


    1. A0160HM

      Disengage the 5 claws on the fuel filter and remove the fuel pump assembly from the fuel filter.

    2. A015ZXOE02

      Remove the O-ring and fuel pump spacer from the fuel pump assembly.

  14. REMOVE FUEL MAIN VALVE ASSEMBLY


    1. A0161PAE02

      Remove the fuel main valve assembly from the fuel filter.

    2. A015ZGOE03

      Remove the 2 O-rings from the fuel main valve assembly.

  15. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A0161HXE01

      Detach the 2 claws of the fuel filter and remove the cap.

    2. Remove the fuel pressure regulator assembly from the fuel filter.

    3. A015ZGOE03

      Remove the 2 O-rings from the pressure regulator assembly.