FUEL INJECTOR (for Port Injection) REMOVAL


  1. PRECAUTION

    CAUTION:


    • Do not smoke or work near an open flame when handling on the fuel system.

    • Keep gasoline away from rubber or leather parts.

    • Do not allow fuel to spray when removing the pipe between the high pressure side fuel pump assembly and the fuel injector assembly. The fuel in the pipe is highly pressurized.

  2. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge fuel system pressure Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE NO. 3 FUEL HOSE


    1. A0160LG

      Remove the 2 fuel pipe clamps.

    2. A0162L9E01

      Pinch the fuel tube connector and then pull out the No. 3 fuel hose.

      Note


      • Check for any dirt and foreign matter contamination in the pipe and around the connector. Clean if necessary. Foreign matter may damage the O-rings or cause leaks in the seal between the pipe and connector.

      • Do not use any tools to separate the pipe and connector.

      • Do not forcefully bend or twist the nylon tube.

      • Check for any dirt and foreign matter on the pipe seal surface. Clean if necessary.

      • Put the pipe and connector ends in plastic bags to prevent damage and dirt contamination.

      • If the pipe and connector are stuck together, pinch the tube between your fingers and turn it carefully to free it. Then disconnect the hose.

  5. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY (for Port Injection)


    1. Remove the 2 fuel pressure pulsation damper assemblies and fuel tube sub-assembly Click here.

  6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY (for Port Injection)


    1. A015Z9P

      Remove the 2 bolts and fuel delivery pipe sub-assembly.

      Note

      When removing the fuel delivery pipe sub-assembly, hold the pipe by both ends and pull it straight upward.

    2. A016166

      Remove the 2 spacers from the intake air surge tank assembly.

  7. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY (for Port Injection)


    1. A0162OK

      Remove the 2 bolts and No. 2 fuel delivery pipe sub-assembly.

      Note

      When removing the No. 2 fuel delivery pipe sub-assembly, hold the pipe by both ends and pull it straight upward.

    2. A0160ZU

      Remove the 2 spacers from the intake air surge tank assembly.

  8. REMOVE FUEL INJECTOR ASSEMBLY (for Port Injection)


    1. A0162EBE02

      Remove the fuel injector assembly from the fuel delivery pipe sub-assembly and No. 2 fuel delivery pipe sub-assembly.

      Note

      For reinstallation, attach a tag or label to the injector shaft.

    2. A015Z2WE02

      Remove the 2 O-rings from each fuel injector assembly.