ENGINE UNIT INSTALLATION


  1. INSTALL NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. A0163F5

      Install the No. 3 V-bank cover bracket sub-assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. A01635G

      Install the No. 4 V-bank cover bracket sub-assembly with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL IGNITION COIL ASSEMBLY


    1. A0160Z7E01

      Install the 8 ignition coil assemblies with the 8 bolts.

      Note

      Do not damage the ignition coil assemblies when installing them.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the 8 ignition coil connectors.

  4. INSTALL KNOCK SENSOR


    1. A0160MVE09

      Install the 4 knock control sensors with the 4 bolts so that the sensors are angled as shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Note

      The acceptable installation angle of the knock control sensors is within +/- 10° from the horizontal position.

    2. Connect the 4 knock control sensor connectors.

  5. INSTALL E.F.I. ENGINE COOLANT TEMPERATURE SENSOR


    1. A015YGYE01

      Install a new gasket to the E.F.I. engine coolant temperature sensor.

    2. Install the E.F.I engine coolant temperature sensor.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    3. Connect the E.F.I. engine coolant temperature sensor connector.

  6. INSTALL ENGINE OIL LEVEL SENSOR


    1. A01633P

      Install a new gasket to the engine oil level sensor.

    2. Insert the engine oil level sensor into the oil pan sub-assembly and rotate it 180° clockwise.

    3. A0162T1

      Install the engine oil level sensor with the 4 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    4. Connect the engine oil level sensor connector.

  7. INSTALL OIL TEMPERATURE SENSOR


    1. A0160G0E02

      Using SST, install the oil temperature sensor with a new gasket.

      SST
      09922-10010
      Torque:
      without SST
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
      Torque:
      with SST
      30 N*m  { 301 kgf*cm, 22 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 52 mm (2.05 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.) Click here.

      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

      • Do not subject the oil temperature sensor to any impacts.

      • If the sensor is subjected to an impact, replace the oil temperature sensor with a new one.

      • Do not allow any moisture or foreign matter to enter the oil temperature sensor or its connector.

    2. Connect the oil temperature sensor connector.

  8. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A015YZUE04

      Apply adhesive to 2 or 3 threads of the oil pressure switch.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. A0160OL

      Using a deep socket wrench (24mm), install the oil pressure switch.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the switch.

  9. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A0162JT

      Install the No. 2 water by-pass pipe sub-assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 3 water by-pass hoses with the 3 hose clamps.

  10. INSTALL INLET WATER HOUSING


    1. A0162EY

      Install the inlet water housing and a new gasket with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A0162AF

      Connect the inlet water hose with the hose clamp.

  11. INSTALL WATER PUMP PULLEY


    1. A0160TUE01

      Temporarily install the pulley with the 4 bolts.

    2. Using a screwdriver or an equivalent, hold the pulley and tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tape the screwdriver tip before use to avoid damage.

  12. INSTALL OIL PUMP DRIVE SHAFT PULLEY


    1. Temporarily install the oil pump drive shaft pulley with the 4 bolts.

    2. A016325E01

      Using SST, hold the oil pump drive shaft pulley and tighten the 4 bolts.

      SST
      09960-10010   ( 09962-01000, 09963-00600 )
      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  13. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A0161UQ

      Install the bolt and idler pulley.

      Torque:
      43 N*m  { 439 kgf*cm, 32 ft.*lbf }

  14. INSTALL NO. 4 ENGINE COVER SUB-ASSEMBLY


    1. A0161BC

      Install the engine cover.

  15. INSTALL NO. 5 ENGINE WIRE


    1. A0160DJ

      Install the engine wire with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 4 knock sensor connectors.

  16. INSTALL FUEL INJECTOR SEAL


    1. A0161MAE02

      Apply engine conditioner to the clean area shown in the illustration. Using a piece of cloth, clean carbon deposits from the fuel injector assembly and its grooves.

      Note


      • Do not clean the tip of the fuel injector assembly.

      • Do not use a wire brush to clean the fuel injector assembly.

      • If a fuel injector assembly is dropped or the tip of a fuel injector assembly is struck, replace it with a new one.

    2. A0163C8E02

      Apply engine oil to the fuel injector assembly contact surface of SST (guide). Then attach SST (guide) to the fuel injector assembly with the tapered inner portion facing the tip of the fuel injector assembly as shown in the illustration.

      SST
      09260-39015   ( 09268-03020 )
    3. A015YMPE08

      Install a new fuel injector seal to SST (holder).

      SST
      09260-39015   ( 09268-03010 )

      Note

      Be careful not to install the fuel injector seal to SST (holder) at an angle. Doing so will stretch the seal and correcting this problem is very complicated.

    4. A0161G9E02

      Install SST (holder with fuel injector seal) to the tip of the fuel injector assembly. Slide the seal downward into the fuel injector assembly groove (fuel injector assembly connector side) with your fingers as shown in the illustration.

      SST
      09260-39015   ( 09268-03010, 09268-03020 )

      Tech Tips

      Check that the seal covers the circumference of the fuel injector assembly groove as shown in the illustration.

    5. A01639KE01

      Using SST (holder), gently press downward on the fuel injector seal (fuel injector assembly connector side). Then slowly slide SST (guide) towards the fuel injector assembly tip to settle the seal into the fuel injector assembly groove.

      SST
      09260-39015   ( 09268-03010, 09268-03020 )

      Note

      Be careful that the fuel injector seal is not pinched between SST (guide) and the fuel injector assembly groove. Replace the fuel injector seal if it becomes damaged.

      Tech Tips


      • When using SST (guide) to settle the fuel injector seal into the groove, SST (guide) only needs to be slid upward to the position labeled A in the illustration.

      • After using SST (guide) to settle the fuel injector seal into the groove, return SST (guide) to its position labeled B in the illustration.

    6. A0161MEE01

      Install a new fuel injector seal to SST (holder).

      SST
      09260-39015   ( 09268-03010 )

      Note

      Be careful not to install the fuel injector seal to SST (holder) at an angle. Doing so will stretch the fuel injector seal and correcting this problem is very complicated.

    7. A015ZEXE05

      Install SST (holder with fuel injector seal) to the tip of the fuel injector assembly. Slide the seal downward into the fuel injector assembly groove (injector tip side) with your fingers as shown in the illustration.

      SST
      09260-39015   ( 09268-03010, 09268-03020 )

      Note

      Make sure that the seal does not slip into the welded groove of the fuel injector assembly shown in the illustration. If it does, replace it with a new one.

      Tech Tips

      Check that the seal covers the circumference of the fuel injector assembly groove as shown in the illustration.

    8. A0162TKE05

      Slowly slide SST (guide) towards the tip of the fuel injector assembly. When the fuel injector assembly contact surface of SST (guide) aligns with the fuel injector seal (fuel injector assembly connector side) as shown in the illustration, hold the position for 5 seconds or more to fully align the seal into the fuel injector assembly groove.

      SST
      09260-39015   ( 09268-03020 )

      Note

      Be careful that the fuel injector seal is not pinched between SST (guide) and the fuel injector assembly groove. Replace the fuel injector seal if it becomes damaged.

      Tech Tips


      • Set SST (guide) so that its bottom surface and fuel injector seal are flush.

      • If it is difficult to slide SST upward, slowly wiggle it from side to side while sliding it up the fuel injector assembly little by little.

    9. A015YMKE02

      Using SST (holder), gently press downward on the fuel injector seal (fuel injector assembly tip side). Then slowly slide SST (guide) towards the fuel injector assembly tip to settle the fuel injector seal into the fuel injector assembly groove.

      SST
      09260-39015   ( 09268-03010, 09268-03020 )

      Note

      Be careful that the fuel injector seal is not pinched between SST (guide) and the fuel injector assembly groove. Replace the fuel injector seal if it becomes damaged.

    10. A0162ASE05

      Slowly slide SST (guide) towards the tip of the fuel injector assembly. When the fuel injector assembly contact surface of SST (guide) aligns with the fuel injector seal (fuel injector assembly tip side) as shown in the illustration, hold the position for 5 seconds or more to fully align the fuel injector seal into the fuel injector assembly groove.

      SST
      09260-39015   ( 09268-03020 )

      Note

      Be careful that the fuel injector seal is not pinched between SST (guide) and the fuel injector assembly groove. Replace the fuel injector seal if it becomes damaged.

      Tech Tips


      • Set SST (guide) so that its bottom surface and the fuel injector seal bottom surface are flush.

      • If it is difficult to slide SST upward, slowly wiggle it from side to side while sliding it up the fuel injector assembly little by little.

    11. A0160HNE02

      After installing the seals, check that the seals are not scratched, deformed or protruding from the fuel injector assembly grooves.

      Note

      If any seal is scratched, deformed or protruding from the groove, replace it with a new one.

  17. INSTALL FUEL INJECTOR ASSEMBLY (for Direct Injection)


    1. Install a new O-ring, new backup rings (No. 1, No. 2 and No. 3) and a new E-ring to the fuel injector assembly as shown in the illustration.

      A01609PE02

      Note


      • Check that there is no foreign matter or damaged areas in the injector O-ring groove.

      • Check that the No. 1 and No. 2 backup rings are installed in the correct direction.

      • Make sure that the backup rings and O-ring are installed in the correct order.

      • Check that the alignment openings of the backup rings are not overlapped or stretched as shown in the illustration.

      • After installing the O-ring, check that it is not contaminated with foreign matter or damaged.

    2. Install the nozzle holder clamp.


      1. A015Z7D

        Apply engine oil to the O-ring. Install the nozzle holder clamp by aligning the protruding part of the clamp to the notch of the delivery pipe.

        Note


        • Make sure that there is no gap between the delivery pipe and clamp.

        • Check that there is no foreign matter or damage to the injector insertion hole of the delivery pipe.

        • Insert the injector straight into the delivery pipe without tilting it.

  18. INSTALL NO. 2 FUEL DELIVERY PIPE (for Direct Injection)


    1. A0161WA

      Install 4 new injector vibration insulators to the cylinder head.

    2. Apply lubricant to the installation surfaces of the fuel injector seal and fuel injector assembly holes.

    3. A0162DC

      Install the No. 2 fuel delivery pipe (with fuel injector assembly) to the cylinder head with the 5 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • If a fuel injector assembly is dropped or the tip of a fuel injector assembly is struck, replace it with a new one.

      • Check that there is no foreign matter or damage to the fuel injector assembly insertion hole of the cylinder head.

      • When inserting the fuel delivery pipe, push it in evenly without tilting it.

    4. A0162M6

      Connect the 4 injector connectors.

  19. INSTALL FUEL DELIVERY PIPE (for Direct Injection)


    1. A015ZX7

      Install 4 new injector vibration insulators to the cylinder head.

    2. Apply lubricant to the installation surface of the fuel injector seal and fuel injector assembly holes.

    3. A0161AR

      Install the fuel delivery pipe (with fuel injector assembly) to the cylinder head with the 5 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • If a fuel injector assembly is dropped or the tip of a fuel injector assembly is struck, replace it with a new one.

      • Check that there is no foreign matter or damage to the fuel injector assembly insertion hole of the cylinder head.

      • When inserting the fuel delivery pipe, push it in evenly without tilting it.

    4. A0162VZ

      Connect the 4 injector connectors.

  20. INSTALL SEPARATOR CASE


    1. A015Z2V

      Install separator case to the cylinder head with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A0161F0E03

      Connect the fuel pressure sensor connector.

  21. INSTALL NO. 4 FUEL PIPE SUB-ASSEMBLY


    1. Temporarily install the No. 4 fuel pipe sub-assembly.

    2. A015ZLOE01

      Using a 19 mm union nut wrench, tighten the No. 4 fuel pipe sub-assembly in the order shown in the illustration.

      Torque:
      without a union nut wrench
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
      with a union nut wrench
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Note

      After installing the No. 4 fuel pipe sub-assembly, check that the No. 4 fuel pipe sub-assembly protector contacts the separator case.

      Tech Tips


      • Use a torque wrench with a fulcrum length of 30 cm (11.8 in.).

      • Make sure that the union nut wrench and torque wrench are connected in a straight line.

  22. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY LH


    1. A0163KT

      Install the No. 2 engine cover sub-assembly LH.

  23. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A0160E4

      Install the No. 1 engine cover sub-assembly.

  24. INSTALL FUEL PUMP SPACER


    1. Install the 2 fuel pump spacers.

  25. INSTALL FUEL PUMP ASSEMBLY (for Bank 1)


    1. A016132E01

      Rotate the crankshaft until the base circle of the fuel pump cam is facing the hole in the cylinder head cover as shown in the illustration.

      Tech Tips

      Setting the cam in this position does not compress the fuel pump plunger, making it easier to install the fuel pump assembly and No. 3 fuel pipe sub-assembly later.

    2. Pour 30 cm3(1.8 cu in.) of engine oil through the hole in the cylinder head cover into the cylinder head oil collector.

    3. A015Z6KE05

      Apply a coat of engine oil to the fuel pump activation cam and pump plunger.

    4. A0160YGE02

      Install a new fuel pump insulator to the cylinder head cover. Then pass the 2 stud bolts through the holes of the fuel pump assembly and set them on the fuel pump insulator.

      Note

      Install the fuel pump insulator so that the open sides of the metal eyelets are facing outward as shown in the illustration.

    5. A01609Z

      Temporarily install the 2 nuts and fuel pump assembly.

    6. A0160MK

      Connect the fuel hose.

  26. INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY


    1. Install a new O-ring, new backup rings (No. 1 and No. 2) and a new E-ring to the No. 3 fuel pipe sub-assembly as shown in the illustration.

      A0162XWE01

      Note


      • Check that there is no foreign matter or damaged areas in the No. 3 fuel pipe sub-assembly O-ring groove.

      • Check that the No. 1 and No. 2 backup rings are installed in the correct direction.

      • Make sure that the backup rings and O-ring are installed in the correct order.

      • Check that the alignment openings of the backup rings are not overlapped or stretched as shown in the illustration.

      • After installing the O-ring, check that it is not contaminated with foreign matter or damaged.

    2. A016187

      Temporarily install the No. 3 fuel pipe sub-assembly to the delivery pipe with the 2 bolts.

    3. A0160JNE01

      Temporarily install the No. 3 fuel pipe sub-assembly to the fuel pump assembly.

      Note

      Be careful not to damage the sealing surface of the fuel pipe when temporarily installing the No. 3 fuel pipe sub-assembly.

    4. A016187

      Install the No. 3 fuel pipe sub-assembly to the delivery pipe with the 2 bolts and tighten them in several passes.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    5. A01609Z

      Install the fuel pump assembly with the 2 nuts and tighten them in several passes.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    6. A015ZWGE03

      Using a 19 mm union nut wrench, tighten the union nut.

      Torque:
      without a union nut wrench
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
      with a union nut wrench
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Note

      There must be absolutely no free play in the union on the fuel pump assembly side. If the union on the fuel pump assembly side has free play, replace the fuel pump assembly.

      Tech Tips


      • Use a torque wrench with a fulcrum length of 30 cm (11.8 in.).

      • Make sure that the union nut wrench and torque wrench are connected in a straight line.

    7. Connect the connector to the fuel pump assembly.

  27. INSTALL ENGINE COVER SUB-ASSEMBLY (for Bank 1)

    A01624TE01

    1. Attach the 5 claws and install the engine covers LH and RH to the fuel pump assembly.

  28. INSTALL FUEL PUMP ASSEMBLY (for Bank 2)

    Tech Tips

    Use the same procedure as for the bank 1 side.

  29. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY


    1. Install a new O-ring, new backup rings (No. 1 and No. 2) and a new E-ring to the No. 2 fuel pipe subassembly as shown in the illustration.

      A0162XWE01

      Note


      • Check that there is no foreign matter or damaged areas in the No. 2 fuel pipe sub-assembly O-ring groove.

      • Check that the No. 1 and No. 2 backup rings are installed in the correct direction.

      • Make sure that the backup rings and O-ring are installed in the correct order.

      • Check that the alignment openings of the backup rings are not overlapped or stretched as shown in the illustration.

      • After installing the O-ring, check that it is not contaminated with foreign matter or damaged.

    2. A0160ME

      Temporarily install the No. 2 fuel pipe to the cylinder head cover with the bolt.

    3. A0162DD

      Temporarily install the No. 2 fuel pipe sub-assembly to the delivery pipe with the 2 bolts.

    4. A01618A

      Temporarily install the No. 2 fuel pipe sub-assembly to the fuel pump assembly.

      Note

      Be careful not to damage the sealing surface of the fuel pipe when temporarily installing the No. 2 fuel pipe sub-assembly.

    5. A0162DD

      Install the No. 2 fuel pipe to the delivery pipe with the 2 bolts and tighten them in several passes.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    6. A01614Q

      Install the fuel pump assembly with the 2 nuts and tighten them in several passes.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    7. A015ZWGE03

      Using a 19 mm union nut wrench, tighten the union nut.

      Torque:
      without a union nut wrench
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
      with a union nut wrench
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Note

      There must be absolutely no free play in the union on the fuel pump assembly side. If the union on the fuel pump assembly side has free play, replace the fuel pump assembly.

      Tech Tips


      • Use a torque wrench with a fulcrum length of 30 cm (11.8 in.).

      • Make sure that the union nut wrench and torque wrench are connected in a straight line.

    8. A0160ME

      Install the No. 2 fuel pipe sub-assembly to the cylinder head cover with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. Connect the connector to the fuel pump assembly.

  30. INSTALL ENGINE COVER SUB-ASSEMBLY (for Bank 2)

    Tech Tips

    Use the same procedure as for the bank 1 side.

  31. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY (for Direct Injection)


    1. Install the fuel pressure pulsation damper assembly and No. 1 fuel pipe sub-assembly Click here.

  32. INSTALL NO. 3 COVER SUB-ASSEMBLY


    1. A0160DB

      Install the No. 3 cover sub-assembly with the 2 clips.

    2. A01632B

      Install the bracket and wire harness with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  33. INSTALL INTAKE AIR SURGE TANK ASSEMBLY


    1. Install the union to check valve hose bracket with the bolt (for LHD).

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A0162BF

      Install the V-bank cover bracket sub-assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Install 2 new gaskets to the intake air surge tank assembly.

    4. A0162R3E01

      Temporarily install the intake air surge tank assembly with the 2 nuts and 8 bolts. Then tighten the 2 nuts and 8 bolts uniformly in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

  34. CONNECT VENTILATION HOSE


    1. A0163KF

      Connect the ventilation hose to the intake air surge tank sub assembly.

  35. CONNECT WATER BY-PASS HOSE


    1. A0162EQ

      Connect the water by-pass pipe hose, No. 3 water by-pass hose and No. 9 water by-pass hose with the 3 clamps to the water by-pass pipe sub-assembly.

  36. INSTALL INJECTOR DRIVER

    Note


    • Be careful not to drop or strike the injector drivers.

    • The injector drivers are grounded at the bolt and nut. To ensure that they are grounded, remove all oil and foreign matter from the installation areas of the injector drivers and engine before installing the injector drivers.


    1. A0160GS

      Install the 2 injector drivers to the intake air surge tank assembly with the 8 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A0162F0E01

      Connect the 8 injector driver connectors.


      1. Connect the 6 connectors with wire harness locks and the 2 connectors without wire harness locks to the 2 injector drivers.

        Note

        Connect the connectors securely.

        Tech Tips

        Move the lock lever in the direction indicated by the arrow to lock the connectors.

  37. INSTALL THROTTLE BODY ASSEMBLY


    1. A0163H9E01

      Connect the No. 4 water by-pass hose and No. 5 water by-pass hose to the throttle body assembly.

      Note

      Position the claws of the clamps as shown in the illustration.

    2. A01631Y

      Set the throttle body assembly and new gasket with the 2 stud bolts.

    3. Using a "TORX" socket E6, tighten the 2 stud bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    4. A01628P

      Install the 2 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    5. A0162X5

      Connect the No. 4 water by-pass hose with the hose clamp.

    6. A0162ZZ

      Connect the No. 5 water by-pass hose with the hose clamp.

    7. A0162PC

      Connect the throttle body connector.

  38. INSTALL TRANSMISSION BREATHER ASSEMBLY


    1. A015ZQZE01

      Install the 2 bolts to the transmission breather assembly in the order shown in the illustration.

      Torque:
      Bolt 1
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
      Bolt 2
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
      Bolt Bolt Length
      1 30 mm (1.18 in.)
      2 14 mm (0.551 in.)

      Tech Tips

      Be sure to install the transmission breather assembly so that the pipe is positioned between the two-way wire harness.

    2. Connect the 2 wire harness clamps to the transmission breather assembly .

    3. Install the bolt and ground wire to the transmission breather assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  39. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A0162HQE01

      Install the 2 wire harness clamp brackets with the 2 bolts.

      Torque:
      for LH side
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for RH side
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  40. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. A0163GR

      Install the mounting bracket with the 4 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  41. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A01638P

      Install the mounting bracket with the 4 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  42. INSTALL ENGINE WIRE


    1. Install the engine wire.

  43. INSTALL ENGINE HANGER


    1. A0163K9

      Install the 2 engine hangers with the 2 bolts as shown in the illustration.

      Engine Hanger Part No.
      Item Part No.
      Engine hanger 12081-38020
      Bolt 90119-14120
      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  44. REMOVE ENGINE STAND


    1. A0162TEE01

      Attach an engine sling device and hang the engine with a chain block.

      Note

      When hanging the engine, make sure to hang the engine with the chain at an angle of 50° or less. Otherwise, the engine or engine hangers may be damaged.

    2. Remove the bolts and engine assembly from the engine stand.