REMOVE ENGINE UNDER COVER
REMOVE COOL AIR INTAKE DUCT SEAL
Remove the 9 clips and cool air intake duct seal.
REMOVE NO. 1 AIR CLEANER INLET
Remove the bolt, clip and No. 1 air cleaner inlet.
SEPARATE RADIATOR RESERVE TANK ASSEMBLY
Remove the 2 bolts and separate the radiator reserve tank assembly.
REMOVE V-RIBBED BELT
Rotate the V-ribbed belt tensioner pulley counterclockwise to loosen the V-ribbed belt tensioner.
Tech Tips
The pulley bolt for the V-ribbed belt tensioner is reverse threaded.
While turning the V-ribbed belt tensioner counterclockwise, align the holes. Insert a bar of φ5 mm (0.197 in.) into the holes to secure the V-ribbed belt tensioner in place.
Remove the V-ribbed belt.
REMOVE CRANKSHAFT PULLEY
Using SST, loosen the crankshaft pulley set bolt.
Tech Tips
Loosen the crankshaft pulley set bolt until 2 to 3 threads remain threaded to the crankshaft.
Using the pulley set bolt and SST, remove the crankshaft pulley.
Tech Tips
Apply grease to the threads and tip of the SST center bolt.
REMOVE CRANKSHAFT TIMING GEAR KEY
Remove the crankshaft timing gear key from the crankshaft.
REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
Using a knife, cut through the oil seal lip.
Using a screwdriver with its tip taped, pry out the oil seal.
Note
After removal, check the crankshaft for damage. If it is damaged, smooth the surface with 400-grit sandpaper.