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КОРПУС ДИФФЕРЕНЦИАЛА ПОВТОРНАЯ СБОРКА

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  1. Click here

    INSTALL FRONT DIFFERENTIAL SIDE GEAR


    1. A017EI3

      Apply ATF to the 2 front differential side gears, 2 side gear thrust washers, 2 front differential pinions and 2 pinion thrust washers and install them to the differential case.

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    INSTALL NO. 1 FRONT DIFFERENTIAL PINION SHAFT


    1. A017G85E06

      Coat the No. 1 front differential pinion shaft with ATF, and install it to the differential case.

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    INSPECT BACKLASH


    1. A017CFA

      Using a dial indicator, inspect the backlash of the side gear.

      Standard backlash
      0.05 to 0.20 mm (0.0020 to 0.0079 in.)
      Table 1. Thrust washer thickness
      Mark Thickness
      - 1.625 mm (0.0640 in.)
      - 1.725 mm (0.0679 in.)
      - 1.825 mm (0.0719 in.)
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    INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A017COL

      Using a pin punch and a hammer, install the pinion shaft straight pin.

    2. A017DZP

      Using a chisel and a hammer, stake the differential case.

      Note:

      Stake the differential case after adjusting the backlash.

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    INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A017EAKE01

      Using SST and a press, install the front differential case front tapered roller bearing to the differential case.

      09316-12010
      09550-60010 09951-00490
      09950-70010 09951-07100
      Note:

      Do not damage the bearing cage when installing the bearing inner race.

    2. A017DAA

      Using SST and a hammer, install the front differential case tapered roller bearing front outer race to the transaxle housing.

      09550-60010 09951-00490
      09950-60020 09951-00910
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    INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A017DGLE02

      Using SST and a press, install the front differential case front tapered roller bearing to the differential case.

      09316-12010
      09550-60010 09951-00490
      09950-70010 09951-07100 09951-07150
      Note:

      Do not damage the bearing cage when installing the bearing inner race.

    2. A017ELBE01

      Using SST and a hammer, install the front differential case tapered roller bearing rear outer race to the transaxle housing.

      09950-70010 09951-07100 09951-07150
      09950-60020 09951-00890
      Note:

      No clearance is allowed between the bearing and transaxle housing.

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    ADJUST DIFFERENTIAL SIDE BEARING PRELOAD


    1. A017FVC

      Install the differential assembly to the transaxle case.

    2. A017CHRE01

      Clean the mating surfaces of the transaxle case and transaxle housing.

    3. Install the transaxle housing to the transaxle case and tighten them with the 16 bolts.

      Bolt A
      25 N*m 255 kgf*cm 18 ft.*lbf
      Bolt B
      33 N*m 337 kgf*cm 24 ft.*lbf
      Bolt C
      29 N*m 295 kgf*cm 21 ft.*lbf
      Bolt D
      28 N*m 286 kgf*cm 21 ft.*lbf
      Tip:

      Apply adhesive or equivalent to bolts A and D.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
      Bolt length
      Bolt A, B
      50 mm (1.969 in.)
      Bolt C
      42 mm (1.654 in.)
      Bolt D
      72 mm (2.835 in.)
      Note:

      Apply adhesive to the bolts and tighten them within 10 minutes of application.

      Tip:

      Bolt A is a non-reusable bolt. However, bolt A can be used after cleaning it.

    4. A017C1SE01

      Using SST, turn the differential assembly to the right and left 2 or 3 times to settle the bearing.

      09564-32011

    5. Using SST and a torque wrench, measure the turning torque of the differential.

      09564-32011
      Turning torque at 60 rpm
      New bearing
      0.20 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf)
      Used bearing
      0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf)
      Tip:

      If the turning torque is not as specified, refer to the table below to select a thrust washer so that the specified value is achieved.

      Table 2. Flange thickness: mm (in.)
      Mark Thickness Mark Thickness
      0 2.000 (0.0787) 9 2.450 (0.0965)
      j 2.025 (0.0797) T 2.475 (0.0974)
      1 2.050 (0.0807) A 2.500 (0.0984)
      K 2.075 (0.0817) U 2.525 (0.0994)
      2 2.100 (0.0827) B 2.550 (0.1004)
      L 2.125 (0.0837) V 2.575 (0.1014)
      3 2.150 (0.0846) C 2.600 (0.1024)
      M 2.175 (0.0857) W 2.625 (0.1034)
      4 2.200 (0.0866) D 2.650 (0.1043)
      N 2.225 (0.0876) X 2.675 (0.1053)
      5 2.250 (0.0886) E 2.700 (0.1063)
      P 2.275 (0.0896) Y 2.725 (0.1073)
      6 2.300 (0.0906) F 2.750 (0.1083)
      Q 2.325 (0.0915) AA 2.775 (0.1093)
      7 2.350 (0.0925) G 2.800 (0.1102)
      R 2.375 (0.0935) AB 2.825 (0.1112)
      8 2.400 (0.0945) H 2.850 (0.1122)
      S 2.425 (0.0954) - -
    6. A017CHR

      Remove the 16 bolts and the transaxle housing.

    7. A017FVC

      Remove the differential assembly.

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    INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A017EA9E07

      Using ATF and heater, heat the front differential ring gear to 90 to 110°C (194.0 to 230.0°F).

      Note:

      Do not heat the ring gear to more than 110°C (230.0°F).

    2. Clean the contact surface of the front differential case.

    3. A017F73E08

      Align the matchmarks, and install the front differential ring gear case quickly.

      Note:

      Do not install the bolts while the ring gear is hot.

    4. A017DYI

      Tighten the 14 bolts.

      95 N*m 970 kgf*cm 70 ft.*lbf
      Note:

      Tighten the bolts a little at a time in a diagonal pattern.

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    INSTALL TRANSAXLE HOUSING OIL SEAL


    1. A017C8PE04

      Using SST and a hammer, install a new oil seal.

      09316-60011 09316-00011

    2. Coat the lip of oil seal with a little MP grease.

      Oil seal installation depth
      -0.5 to 0.5 mm (-0.020 to 0.020 in.)
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    INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL


    1. A017F7CE01

      Using SST and a hammer, install a new oil seal.

      09223-15020
      09950-70010 09951-07150

    2. Coat the lip of the oil seal with a little MP grease.

      Oil seal installation depth
      -0.5 to 0.2 mm (-0.020 to 0.008 in.)