BACK DOOR DISASSEMBLY


  1. PRECAUTION

    Note

    For the glass hatch type, if any of the following parts are removed and installed or adjusted, the location of the axis of the rear wiper motor assembly will change, causing the wiping angle to change. Be sure to remove and install the rear wiper motor assembly using the centering jig.

    Back door glass Rear wiper motor assembly
    Back door hinge assembly Rear wiper link pivot
    Back window stay assembly Rear spoiler sub-assembly
    Back window lock assembly -
  2. REMOVE BACK WINDOW UPPER TRIM PANEL ASSEMBLY


    1. A017EYI

      Disengage the 4 clips and 4 claws, and remove the back window upper trim panel assembly.

  3. REMOVE BACK DOOR TRIM COVER LH (w/o Power Back Door)


    1. A017BOQ

      Disengage the 2 clips and 2 claws, and remove the back door trim cover LH.

  4. REMOVE BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door)


    1. A017ECX

      Disengage the 6 claws, and remove the back door service hole cover LH.

  5. DISCONNECT POWER BACK DOOR ROD (w/ Power Back Door)


    1. A017F50

      Disconnect the power back door rod and remove the back door stay plate.

  6. REMOVE BACK DOOR TRIM COVER LH (w/ Power Back Door)


    1. A017ERC

      Disengage the 2 clips and 2 claws, and remove the back door trim cover LH.

  7. REMOVE BACK DOOR TRIM COVER RH


    1. A017D6U

      Disengage the 2 clips and 2 claws, and remove the back door trim cover RH.

  8. REMOVE BACK DOOR LOCK COVER (for Glass Hatch Type)


    1. A017G02

      Disengage the 2 claws and 4 guides, and remove the back door lock cover.

  9. REMOVE ASSIST STRAP HOLE COVER


    1. A017CPS

      Disengage the 2 claws and 2 guides, and remove the assist strap hole cover.

  10. REMOVE ASSIST STRAP ASSEMBLY


    1. A017FJZ

      Remove the bolt and assist strap assembly.

  11. REMOVE BACK DOOR TRIM PANEL ASSEMBLY


    1. A017CKT

      Disengage the 16 clips and remove the back door trim panel assembly.

  12. REMOVE BACK DOOR LOCK COVER (for Fixed Glass Type)


    1. A017B4D

      Disengage the 2 claws and 4 guides, and remove the back door lock cover.

  13. REMOVE BACK PANEL TRIM BRACKET SUB-ASSEMBLY


    1. A017FW4

      Disengage the 2 clips and remove the back panel trim bracket sub-assembly.

  14. REMOVE BACK DOOR LOCK ASSEMBLY (w/o Power Back Door)


    1. A017DUV

      Disconnect the connector.

    2. Remove the 3 bolts and back door lock assembly.

  15. REMOVE BACK DOOR LOCK ASSEMBLY (w/ Power Back Door)


    1. A017CMG

      Disconnect the connector.

    2. Disengage the clamp.

    3. A017FMB

      Remove the 4 bolts and back door lock assembly.

  16. REMOVE POWER BACK DOOR WARNING BUZZER (w/ Power Back Door)


    1. A017EG3

      Disconnect the connector.

    2. Disengage the clamp and remove the power back door warning buzzer.

  17. REMOVE POWER BACK DOOR MAIN SWITCH (w/ Power Back Door)


    1. A017DDR

      Disconnect the connector.

    2. A017FWT

      Disengage the clamp.

    3. A017BMJ

      Disengage the 4 claws and remove the back door control switch.

  18. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)


    1. A017D25

      Disconnect the connector.

    2. Remove the 4 bolts.

    3. Disengage the 2 clips and remove the power back door sensor assembly.

  19. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  20. REMOVE BACK DOOR OUTSIDE GARNISH ASSEMBLY


    1. A017C0Y

      Disconnect each connector.

    2. Remove the 5 nuts.

    3. A017F5Z

      Disengage the 2 clips and remove the back door outside garnish assembly.

    4. Remove the 2 clips and 5 gaskets.

  21. REMOVE TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)


    1. A017F0W

      Disconnect the television camera connector.

    2. A017F5V

      Disengage the 2 claws and remove the television camera assembly.

  22. REMOVE REAR WIPER SHAFT COVER (for Glass Hatch Type)


    1. A017G4Z

      Disengage the 3 clips and remove the rear wiper shaft cover.

  23. REMOVE REAR WIPER ARM HEAD CAP


    1. A017DOH

      Remove the rear wiper arm head cap.

  24. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY


    1. A017BYQ

      Remove the nut and the rear wiper arm and blade assembly.

  25. REMOVE REAR WIPER MOTOR GROMMET (for Fixed Glass Type)


    1. A017DID

      Remove the rear wiper motor grommet.

  26. REMOVE REAR WIPER LINK CAP (for Glass Hatch Type)


    1. A017ESU

      Remove the rear wiper link cap.

  27. REMOVE REAR WIPER LINK PIVOT (for Glass Hatch Type)


    1. A017CYL

      Remove the nut and the rear wiper link pivot.

  28. REMOVE REAR WIPER MOTOR ASSEMBLY (for Glass Hatch Type)


    1. When reinstalling the rear wiper motor assembly:


      1. Open the glass hatch.

      2. A017B51

        Engage the 3 claws and 2 guides, and then install the centering jig.

        Note


        • The centering jig cannot be reused.

        • Do not remove the centering jig before installing the rear wiper link pivot.

      3. A017EGY

        Close the glass hatch, and engage the 2 claws and guide.

        Note

        Be sure to engage the 2 claws and guide securely.

      4. A017CCB

        Disconnect the connector.

      5. Remove the 2 nuts.

      6. Remove the 4 bolts and the rear wiper motor assembly.

        Note


        • Do not hold the rear wiper motor assembly by the rear wiper link pivot.

        • Be careful not to scratch the back door glass.

    2. When using a new rear wiper motor assembly:


      1. A017ET9

        Disconnect the connector.

      2. Remove the 4 bolts.

      3. A017FDH

        Remove the 2 nuts and the rear wiper motor assembly.

        Note

        Be careful not to scratch the back door glass.

  29. REMOVE REAR WIPER MOTOR ASSEMBLY (for Fixed Glass Type)


    1. A017COW

      Disconnect the connector.

    2. Remove the 4 bolts and the rear wiper motor assembly.

      Note

      Be careful not to scratch the back door glass.

  30. REMOVE BACK WINDOW LOCK ASSEMBLY (for Glass Hatch Type)


    1. A017F6F

      Disconnect the connector.

    2. Disengage the clamp.

    3. A017BJ1

      Remove the 3 bolts.

    4. A017GAU

      Disengage the clip and remove the back window lock assembly.

  31. REMOVE BACK DOOR GLASS GUIDE BRACKET SUB-ASSEMBLY (for Fixed Glass Type)


    1. A017D4LE01

      Loosen the bolt <A>.

      Note

      Bolt <A> cannot be removed from the back door glass guide bracket sub-assembly.

    2. Remove the 3 bolts <B>.

    3. A017CE4

      Disengage the clip and remove the back door glass guide bracket sub-assembly.

  32. REMOVE REAR SPOILER SUB-ASSEMBLY


    1. A017B1AE01

      Put protective tape around the rear spoiler sub-assembly.

    2. Disconnect the wire harness.

      Note

      Do not allow the disconnected wire harness to get caught between the back door and the vehicle body to prevent it from being damaged.


      1. A017C3J

        Turn back the wire harness grommet.

      2. Disengage the 4 claws and pull out the wire harness from the vehicle.

        Note

        Do not forcefully pull out the wire harness.

      3. A017EDG

        Disconnect the 2 connectors.

      4. Disconnect the rear washer hose.

      5. A017E9T

        Disengage the grommet.

      6. Disconnect the connector.

    3. Using a "TORX" socket wrench (T30), remove the 2 screws (A).

    4. Using a "TORX" socket wrench (T30), remove the 6 screws (B).

      A017E0HE01
    5. Disengage the 2 claws.

      A017EPG
    6. A017D23

      Raise and lower the glass hatch and the back door respectively. Pull out the wire harness from the vehicle and remove the rear spoiler sub-assembly.

  33. REMOVE BACK WINDOW STAY ASSEMBLY LH (for Glass Hatch Type)

    Note


    • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinders while servicing.

    • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the piston rod and result in gas leaks.

    • Do not apply any horizontal load to the window stay in the in order to prevent the piston rod from deforming.


    1. A017BKV

      Using a screwdriver with the tip taped, remove the stop ring along the groove.

    2. Release the ball joint and remove the back window stay assembly.

      Note

      Remove the back door stay assembly while supporting the back door by hand.

  34. REMOVE BACK WINDOW STAY ASSEMBLY RH (for Glass Hatch Type)

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  35. REMOVE BACK DOOR GLASS


    1. A017FOG

      Remove the 4 nuts and back door glass.

  36. REMOVE NO. 2 BACK DOOR WEATHERSTRIP


    1. A017BCC

      Remove the No. 2 back door weatherstrip.