FRONT DOOR DISASSEMBLY


  1. DISCONNECT NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait for 90 seconds after disconnecting the terminal to prevent airbag deployment Click here.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A017CI2

      Disengage the claw and clip, and remove the front door lower frame bracket garnish.

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A017F1XE01

      Using a screwdriver with the tip wrapped with protective tape, disengage the 3 claws, and remove the front door inside handle bezel plug.

  4. REMOVE FRONT ARMREST UPPER BASE PANEL


    1. A017FEPE01

      Using a screwdriver with the tip wrapped with protective tape, disengage the 7 claws and clip, and remove the front armrest upper base panel.

    2. Disconnect the connector.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side)


    1. A017BB7

      Remove the 3 screws and the power window regulator master switch assembly.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)


    1. A017EBV

      Disengage the 2 claws and remove the power window regulator switch assembly.

  7. REMOVE DOOR CONTROL SWITCH ASSEMBLY (for Front Passenger Side)


    1. A017G4H

      Disengage the 2 claws and remove the door control switch assembly.

  8. REMOVE ASSIST GRIP COVER


    1. A017EAME01

      Using a screwdriver with the tip wrapped with protective tape, disengage the 4 claws and remove the assist grip cover.

  9. REMOVE COURTESY LIGHT ASSEMBLY


    1. A017DZME01

      Using a screwdriver with the tip wrapped with protective tape, disengage the claw and remove the courtesy light assembly.

    2. Disconnect the connector.

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A017FDZ

      Remove the 3 screws.

    2. A017FU9

      Using a clip remover, disengage the 9 clips.

    3. Disengage the 5 claws and separate the front door trim board sub-assembly from the front door inner glass weatherstrip.

    4. A017EHB

      Disengage the 2 clamps.

    5. Disconnect the front door lock remote control cable and front door inside locking cable.

    6. Disconnect the connector.

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A017G6H

      Remove the 2 screws.

    2. Disengage the 2 claws and remove the front door inside handle sub-assembly.

  12. REMOVE FRONT DOOR WIRE (for Driver Side)


    1. A017CL4

      Disengage the 3 clamps and remove the front door wire.

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A017ESJ

      Remove the front door inner glass weatherstrip from the front door panel.

  14. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


    1. A017BR7

      Disconnect the connector.

    2. Remove the 4 bolts and front No. 1 speaker assembly.

      Note

      Do not touch the cone part of the speaker.

  15. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER


    1. A017CEJE01

      Disconnect the connector and clamp.

    2. Disengage the clip.

    3. A017FZC

      Remove the 3 nuts.

    4. Disengage the claw and remove the outer rear view mirror assembly with cover.

  16. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A017DHL

      Disconnect the each connector and 2 clamps, and remove the front door service hole cover.

      Tech Tips

      Remove the remaining butyl tape on the door side.

  17. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. A017E3V

      Remove the hole plug.

    2. Connect the negative battery terminal.

    3. Connect the power window regulator motor connector.

    4. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    5. Disconnect the negative battery terminal and power window regulator master switch assembly.

    6. Disconnect the power window regulator motor connector.

    7. A017FOD

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door to fall.

    8. A017D4SE01

      Remove the front door glass sub-assembly as shown in the illustration.

      Note

      Do not damage the door glass.

  18. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. A017F87E01

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the front door window regulator sub-assembly and the front power window regulator motor assembly as a unit.

    4. Remove the temporary bolt from the front door window regulator sub-assembly.

  19. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A017EES

      Using a "TORX" driver (T25), remove the 3 screws and the front power window regulator motor assembly.

  20. REMOVE FRONT DOOR GLASS RUN


    1. A017BGI

      Remove the front door glass run.

  21. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A017F2S

      Remove the bolt and the front door rear lower frame sub-assembly as shown in the illustration.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A017ETC

      Remove the hole plug.

    2. Using a "TORX" socket wrench (T30), loosen the screw and remove the front door outside handle cover and the door lock key cylinder as a unit.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    3. A017BTV

      Using a screwdriver, disengage the 2 claws and remove the front door outside handle cover.

  23. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A017G5T

      Remove the hole plug.

    2. Using a "TORX" socket wrench (T30), loosen the screw and remove the front door outside handle cover and the door lock key cylinder as a unit.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  24. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/o Smart Entry and Start System)


    1. A017EJW

      Remove the front door outside handle assembly as shown in the illustration.

  25. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/ Smart Entry and Start System)


    1. A017C5U

      Disconnect the connector.

    2. A017C0A

      Remove the front door outside handle assembly as shown in the illustration.

  26. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A017BEC

      Disengage the 3 claws and remove the front door front outside handle pad.

  27. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A017CKK

      Disengage the 2 claws and remove the front door rear outside handle pad.

  28. REMOVE FRONT DOOR LOCK ASSEMBLY


    1. A017CVJ

      Using a "TORX" socket wrench (T30), remove the 3 screws.

    2. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    3. Remove the door lock wiring harness seal from the front door lock assembly.

  29. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A017EEK

      Remove the front door lock remote control cable assembly.

  30. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A017DWV

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A017EO8

      Remove the front door inside locking cable assembly.

  31. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/o Smart Entry and Start System)


    1. A017D9D

      Using a "TORX" socket wrench (T30), remove the screw.

    2. Disengage the 2 claws and remove the front door outside handle frame sub-assembly.

  32. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/ Smart Entry and Start System)


    1. A017EI2

      Using a "TORX" socket wrench (T30), remove the screw.

    2. Disconnect the connector.

    3. Disengage the clamp.

    4. Disengage the 2 claws and remove the front door outside handle frame sub-assembly.

  33. REMOVE FRONT DOOR LOCK OPEN ROD


    1. A017CBEE01

      Remove the front door lock open rod as shown in the illustration.

  34. REMOVE DOOR ELECTRICAL KEY OSCILLATOR (w/ Smart Entry and Start System)


    1. A017CCJ

      Remove the screw and door electrical key oscillator.

  35. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A017BRW

      Remove the bolt, 2 nuts, and front door check assembly.

  36. REMOVE FRONT DOOR WEATHERSTRIP


    1. A017FHZ

      Using a clip remover, disengage the 17 clips and remove the front door weatherstrip.

  37. REMOVE DOOR FRAME GARNISH


    1. A017FQL

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This clip needs to be replaced with a new one because the clip will break when removing the door frame garnish.

  38. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. A017EMU

      Remove the 2 bolts.

    2. Remove the 2 guides and the front door No. 2 stiffener cushion.

  39. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY


    1. A017BYAE01

      Put protective tape around the front door belt moulding assembly.

    2. A017G7M

      Disengage the 6 claws and remove the front door belt moulding assembly.

      Note

      Be careful when removing the moulding as there are claws attached to the front and rear ends of the moulding.

  40. REMOVE FRONT DOOR WEATHERSTRIP


    1. A017C74

      Disengage the claw.

    2. Disengage the 8 clips and remove the front door weatherstrip.

  41. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY


    1. A017BQY

      Turn back the front door weatherstrip.

    2. Remove the nut.

    3. A017FQWE01

      Peel off the upper front door outside moulding pad and disengage the 11 clips, and then remove the front door outside moulding sub-assembly.

    4. Remove the gasket from the front door outside moulding sub-assembly.

    5. Remove the 3 No. 3 clips pad from the front door outside moulding sub-assembly.

    6. Remove the 8 No. 4 clips pad from the front door outside moulding sub-assembly.

    7. A017D9NE01

      Remove the upper front door outside moulding pad from the front door outside moulding sub-assembly.

  42. REMOVE NO. 1 BLACK OUT TAPE


    1. Using a heat light, heat the No. 1 black out tape and vehicle body.

      Heating temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. Pull back an end of the No. 1 black out tape and pull it parallel to the vehicle body to pull it off.

  43. REMOVE INNER UPPER BLACK OUT FRONT DOOR TAPE


    1. Using a heat light, heat the inner upper black out front door tape and vehicle body.

      Heating temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. Pull back an end of the inner upper black out front door tape and pull it parallel to the vehicle body to pull it off.

  44. REMOVE INNER REAR BLACK OUT FRONT DOOR TAPE


    1. Using a heat light, heat the inner rear black out front door tape and vehicle body.

      Heating temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. Pull back an end of the inner rear black out front door tape and pull it parallel to the vehicle body to pull it off.