BACK DOOR GLASS INSTALLATION


  1. PRECAUTION

    Note


    • Be sure to use the centering jig when removing and installing the rear wiper motor assembly (for Glass Hatch Type). Failure to do so will result in a change of the location of the axis of the rear wiper motor assembly (for Glass Hatch Type), causing the wiping angle to change.

    • After installing the rear wiper motor assembly (for Glass Hatch Type), do not open the glass hatch before installing the rear wiper link pivot.

    • If the rear wiper motor assembly is removed without using the centering jig, the rear wiper motor assembly must be replaced with a new one.

  2. INSTALL BACK DOOR WINDOW PROTECTOR (for Glass Hatch Type)


    1. A017FHFE02
      Text in Illustration
      *1 Ceramic Notch

      Apply Primer G to the installation part of the back door window protector.

      Standard Dimension
      Area Dimension
      a 2.5 to 8.5 mm (0.098 to 0.334 in.)
      b 9 to 13 mm (0.354 to 0.511 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A017DD1E02
      Text in Illustration
      *1 Ceramic Notch

      Install a new back door window protector onto the back door glass, as shown in the illustration.

      Standard Dimension
      Area Dimension
      a -3 to 3 mm (-0.118 to 0.118 in.)
      b -1 to 1.5mm (-0.039 to 0.059 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK DOOR GLASS


    1. A017FOG

      Install the back door glass with the 4 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL BACK WINDOW STAY ASSEMBLY LH (for Glass Hatch Type)

    Note


    • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinders while servicing.

    • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the piston rod and result in gas leaks.

    • Do not apply any horizontal load to the cylinders in the in order to prevent the piston rod from deforming.


    1. When replacing the back window stay assembly with a new one:


      1. A017BEE

        Install the 2 stop rings to the back window stay assembly.

    2. A017FLL

      Install the back window stay assembly.

      Note

      Install the back door stay assembly while supporting the back door by hand.

    3. Check that the hood support assembly is engaged in the ball joint and that the hood support assembly cannot be pulled out.

  5. INSTALL BACK WINDOW STAY ASSEMBLY RH (for Glass Hatch Type)

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  6. INSTALL REAR SPOILER SUB-ASSEMBLY


    1. A017D23

      Raise and lower the glass hatch and the back door respectively. Pass the wire harness into the vehicle and temporarily install the rear spoiler sub-assembly.

    2. Engage the 2 claws.

      A017EPG

    3. Temporarily install the 8 screws.

      A017E0HE01

    4. Using a "TORX" socket wrench (T30), fully tighten the 6 screws (B).

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    5. Using a "TORX" socket wrench (T30), fully tighten the 2 screws (A).

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    6. Connect the wire harness.


      1. A017E9T

        Connect the connector.

      2. Engage the grommet.

      3. A017EDG

        Connect the rear washer hose.

      4. Connect the 2 connectors.

      5. A017CUT

        Install the wire harness grommet to the wire harness.

      6. Engage the 4 claws and install the wire harness.

  7. INSTALL BACK DOOR GLASS GUIDE BRACKET SUB-ASSEMBLY (for Fixed Glass Type)


    1. A017CE4

      Engage the clip and install the back door glass guide bracket sub-assembly.

    2. A017D4LE01

      Install the 3 bolts <B>.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Tighten the bolt <A>.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  8. INSTALL REAR WIPER MOTOR ASSEMBLY (for Fixed Glass Type)


    1. A017COW

      Install the rear wiper motor assembly with the 4 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Note

      Be careful not to scratch the back door glass.

    2. Connect the connector.

  9. INSTALL REAR WIPER MOTOR ASSEMBLY (for Glass Hatch Type)


    1. A017CCBE01

      Temporarily install the rear wiper motor assembly with the 4 bolts and 2 nuts.

      Note


      • Do not hold the rear wiper motor assembly by the rear wiper link pivot.

      • Be careful not to scratch the back door glass.

      • Do not remove the centering jig before installing the rear wiper link pivot.

    2. Tighten the 4 bolts and 2 nuts in the order shown in the illustration to install the rear wiper motor assembly.

      Torque:
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Connect the connector.

  10. INSTALL REAR WIPER MOTOR GROMMET (for Fixed Glass Type)


    1. A017E3TE01

      Apply MP grease to the entire surface of the wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not clog with grease and the grooves on the lip are filled with grease.

    2. A017B35E02

      Install the rear wiper motor grommet.

      Tech Tips

      As shown in the illustration, install the rear wiper motor grommet with its position mark at the top.

  11. INSTALL REAR WIPER LINK PIVOT (for Glass Hatch Type)


    1. A017CYL

      Install the rear wiper link pivot with the nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Open the glass hatch.

    3. A017B51

      Disengage the 2 guides.

    4. Disengage the 3 claws and remove the centering jig.

    5. Close the glass hatch.

  12. INSTALL REAR WIPER LINK CAP (for Glass Hatch Type)


    1. A017FA7E01

      Apply MP grease to the entire surface of the rear wiper link cap.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A017ESU

      Install the rear wiper link cap.

  13. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (for Fixed Glass Type)


    1. Stop the wiper motor at the automatic stop position.

    2. A017C5CE01

      When reinstalling:


      1. Clean the wiper arm serrations.

      2. Clean the wiper pivot serrations with a wire brush.

    3. A017DRZE02

      Place the rear wiper arm and blade assembly so that the rear wiper blade is aligned with the ceramic line.

      Area Dimension
      A 10 mm (0.39 in.)

    4. Install the rear wiper arm and blade assembly with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Hold down the wiper arm by hand when tightening the nut.

  14. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (for Glass Hatch Type)


    1. Stop the wiper motor at the automatic stop position.

    2. A017C5CE01

      When reinstalling:


      1. Clean the wiper arm serrations.

      2. Clean the wiper pivot serrations with a wire brush.

    3. A017BKPE01

      Place the rear wiper arm and blade assembly so that the rear wiper blade is aligned with the ceramic line.

      Area Dimension
      A 10 mm (0.39 in.)

    4. Install the rear wiper arm and blade assembly with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Hold down the wiper arm by hand when tightening the nut.

  15. INSTALL REAR WIPER ARM HEAD CAP


    1. A017DOH

      Install the rear wiper arm head cap.

      Tech Tips

      Push down on the cap until a click sound can be heard.

  16. INSTALL REAR WIPER SHAFT COVER (for Glass Hatch Type)


    1. Open the glass hatch.

    2. A017G4Z

      Engage the 3 clips and install the rear wiper shaft cover.

    3. Operate the rear wiper while spraying washer fluid on the glass. Make sure that the rear wiper functions properly and there is no interference with the vehicle body.

  17. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. A017CKT

      Engage the 16 clips and install the back door trim panel assembly.

  18. INSTALL ASSIST STRAP ASSEMBLY


    1. A017FJZ

      Install the assist strap assembly with the bolt.

  19. INSTALL ASSIST STRAP HOLE COVER


    1. A017CPS

      Engage the 2 guides and 2 claws, and install the assist strap hole cover.

  20. INSTALL BACK DOOR LOCK COVER (for Glass Hatch Type)


    1. A017G02

      Engage the 4 guides and 2 claws, and install the back door lock cover.

  21. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door)


    1. A017BOQ

      Engage the 2 clips and 2 claws, and install the back door trim cover LH.

  22. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door)


    1. A017ERC

      Engage the 2 clips and 2 claws, and install the back door trim cover LH.

  23. CONNECT POWER BACK DOOR ROD (w/ Power Back Door)


    1. A017F50

      Install the back door stay plate and connect the power back door rod.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  24. INSTALL BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door)


    1. A017ECX

      Engage the 6 claws and install the back door service hole cover LH.

  25. INSTALL BACK DOOR TRIM COVER RH


    1. A017D6U

      Engage the 2 clips and 2 claws, and install the back door trim cover RH.

  26. INSTALL BACK WINDOW UPPER TRIM PANEL ASSEMBLY


    1. A017EYI

      Engage the 4 clips and 4 claws, and install the back window upper trim panel assembly.