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WINDSHIELD GLASS REMOVAL

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  1. Click here

    REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)


    1. A017BZH

      Disengage the 2 claws and the cover.

    2. A017FM4

      Pull the lever in the direction indicated by the arrow shown in the illustration and slide the inner rear view mirror assembly upward to remove it.

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    REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. A017DH8E01

      Disengage the 2 claws and slide the inner rear view mirror stay holder cover as shown in the illustration.

    2. A017E8X

      Disengage the 2 claws and remove the inner rear view mirror stay holder cover.

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    REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. A017C4J

      Disconnect the connector.

    2. Using a "TORX" socket wrench (T20), remove the screw and the inner rear view mirror.

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    REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A017BZJ

      Remove the nut, and the front wiper arm and blade assembly LH.

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    REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A017DLO

      Remove the nut, and the front wiper arm and blade assembly RH.

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    REMOVE FRONT FENDER TO COWL SIDE SEAL LH


    1. A017BVV

      Disengage the 2 claws.

    2. A017B92E01

      Disengage the 2 double-sided tapes.

    3. Disengage the claw and remove the front fender to cowl side seal LH as shown in the illustration.

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    REMOVE FRONT FENDER TO COWL SIDE SEAL RH

    Tip:

    Use the same procedure for the RH side and the LH side.

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    REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A017F5J

      Remove the 2 clips.

    2. Disengage the 20 claws and remove the cowl top ventilator louver sub-assembly.

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    REMOVE FRONT PILLAR GARNISH LH


    1. A017FEQE01

      Pull the upper part of the garnish toward the inside of the cabin and disengage the 2 clips.

    2. Cut off the clip <A>.

    3. Disengage the 3 guides and remove the front pillar garnish LH.

    4. Remove the clip <A>.

    5. A017G92E01

      Protect the curtain shield airbag assembly.


      1. Cover the airbag with a 700 mm (27.56 in.) x 120 mm (4.72 in.) cloth or piece of nylon and fix the ends of the cover with tape, as shown in the illustration.

        Note:

        Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

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    REMOVE FRONT PILLAR GARNISH RH


    1. A017G4EE01

      Pull the upper part of the garnish toward the inside of the cabin and disengage the 2 clips.

    2. Cut off the clip <A>.

    3. Disengage the 3 guides and remove the front pillar garnish RH.

    4. Remove the clip <A>.

    5. A017D95E01

      Protect the curtain shield airbag assembly.


      1. Cover the airbag with a 700 mm (27.56 in.) x 120 mm (4.72 in.) cloth or piece of nylon and fix the ends of the cover with tape, as shown in the illustration.

        Note:

        Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

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    REMOVE ROOF CONSOLE BOX ASSEMBLY


    1. A017G1E

      Using a moulding remover, disengage the 2 clips, 3 guides and fastener.

    2. Disconnect the connector and remove the roof console box assembly.

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    REMOVE VISOR BRACKET COVER (for LH Side)


    1. A017FET

      Using a moulding remover, disengage the 4 claws and remove the visor bracket cover.

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    REMOVE VISOR ASSEMBLY LH


    1. A017BSF

      Remove the 2 screws and remove the visor assembly LH.

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    REMOVE VISOR BRACKET COVER (for RH Side)

    Tip:

    Use the same procedure for the RH side and the LH side.

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    REMOVE VISOR ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side and the LH side.

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    REMOVE FRONT ASSIST GRIP SUB-ASSEMBLY (w/o Sliding Roof)


    1. A017EIPE01

      Using a clip remover, disengage the 4 claws.

      Note:

      Do not forcibly pry the assist grip covers to prevent them from being deformed.

      Tip:

      • Gently pry on the assist grip covers as shown in the illustration to remove them.

      • Tape the clip remover tip before use.

    2. A017DIC

      Pull off the 2 assist grip covers by hand.

    3. Disengage the 2 clips and remove the front assist grip sub-assembly.

    4. Remove the 2 clips from the vehicle body.

      Tip:

      Use the same procedure for the RH side and the LH side.

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    REMOVE ASSIST GRIP ASSEMBLY (w/ Sliding Roof)


    1. A017BF4E01

      Using a screwdriver, disengage the 6 claws and remove the 2 assist grip covers.

      Note:

      Do not forcibly pry the assist grip covers to prevent them from being deformed.

      Tip:

      Tape the screwdriver tip before use.

    2. A017DWA

      Disengage the 4 clips and remove the assist grip sub-assembly.

    3. Remove the 4 clips from the vehicle body.

      Tip:

      Use the same procedure for the RH side and the LH side.

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    REMOVE VISOR HOLDER


    1. A017FUKE01

      Turn the visor holder approximately 45° and pull it out as shown in the illustration.

    2. Disengage the 2 claws and remove the visor holder.

      Tip:

      Use the same procedure for the RH side and the LH side.

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    REMOVE ROOF HEADLINING ASSEMBLY

    It is not necessary to completely remove the roof headlining assembly. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed.

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    REMOVE WINDSHIELD GLASS


    1. A017ET8

      Disconnect the connector and clamp. (w/ Deicer)

    2. A017EVDE01

      Disconnect the windshield glass stoppers.

      Note:

      • There are No. 1 and No. 2 stoppers on the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.

      • To prevent the windshield glass sub-assembly from dropping when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

      Tip:

      Depending on the vehicle, a 1-piece or 2-piece type stopper is used.

    3. A017EM1E01

      Apply protective tape to the installation position of the windshield glass sub-assembly on the vehicle body.

      Note:

      Apply protective tape to the installation surface to prevent it from being scratched.

    4. A017EO9E01

      Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

    5. Tie both wire ends to wooden blocks or similar objects.

    6. Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

      Note:

      • When separating the windshield glass sub-assembly from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

      • To prevent the instrument panel from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and instrument panel.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

    7. A017G8NE01

      Place matchmarks on the windshield glass sub-assembly and vehicle body on the locations indicated in the illustration.

      Tip:

      Matchmarks are not needed if the windshield glass sub-assembly is not going to be reused.

    8. Using suction cups, remove the windshield glass sub-assembly.

      Note:

      Be careful not to drop the windshield glass sub-assembly.

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    REMOVE WINDOW GLASS ADHESIVE DAM


    1. Using a scraper, remove the windshield glass adhesive dam.

      Note:

      • Be careful not to damage the windshield glass.

      • Be sure to replace the adhesive dam with a new one.

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    REMOVE NO. 2 WINDSHIELD GLASS STOPPER


    1. Using a scraper, remove the No. 2 window glass stoppers.

      Note:

      • Be careful not to damage the windshield glass.

      • Be sure to replace the No. 2 windshield glass stoppers with new ones.

  23. Click here

    REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A017E92

      Remove the 2 No. 1 windshield glass stoppers.

      Note:

      Be sure to replace the No. 1 windshield glass stoppers with new ones.

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    CLEAN WINDSHIELD GLASS


    1. A017E9X

      Using a scraper, remove the damaged stoppers, dams and adhesive sticking to the glass.

    2. Clean the outer edges of the glass with a non-residue solvent.

      Note: Do not touch the glass surface after cleaning it.

      Even if using new glass, clean it with a non-residue solvent.

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    CLEAN VEHICLE BODY


    1. A017BC3E02

      Clean and shape the contact surfaces of the vehicle body.


      1. On the contact surfaces of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tip:

        Leave as much adhesive on the vehicle body as possible.

        Note:

        Be careful not to damage the vehicle body.

    2. Clean the contact surfaces of the vehicle body with cleaner.

      Tip:

      Even if all the adhesive has been removed, clean the vehicle body.