QUARTER WINDOW GLASS INSTALLATION


  1. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      A017E1NE01
      Standard measurement
      Area Specified Condition
      a 20.0 mm (0.787 in.)
      b 15.0 mm (0.590 in.)

      Note


      • Apply Primer M in before the bead, as shown in the illustration.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover Primer M.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the moulding, in the location shown in the illustration.

      A017DSUE01
      Standard measurement
      Area Specified Condition
      a 4.0 mm (0.157 in.)
      b 12.0 mm (0.472 in.)
      c 7.0 mm (0.276 in.)
      d 10.3 mm (0.405 in.)
      e 9.5 mm (0.374 in.)
      f 6.0 mm (0.236 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        A017EFDE01
        Standard measurement
        Area Specified Condition
        a 6.0 mm (0.236 in.)
        b 8.0 mm (0.315 in.)
        c 12.0 mm (0.472 in.)
        d 7.0 mm (0.276 in.)
        e 9.5 mm (0.374 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time written in the table below.

        Usage time frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

    4. Install the quarter window glass to the vehicle body.


      1. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      2. Lightly press the outer surface of the glass to ensure a close fit.

      3. A017E3XE05

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum time
        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  2. INSPECT FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  3. INSTALL ROOF HEADLINING ASSEMBLY

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