UNLOCK WARNING SWITCH REMOVAL


  1. POSITION FRONT WHEELS STRAIGHT AHEAD

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation Click here.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT WHEEL LH

  4. REMOVE LOWER NO. 3 STEERING WHEEL COVER


    1. A017F4M

      Disengage the claw and remove the lower No. 3 steering wheel cover.

  5. REMOVE LOWER NO. 2 STEERING WHEEL COVER


    1. A017BJG

      Disengage the claw and remove the lower No. 2 steering wheel cover.

  6. REMOVE STEERING PAD


    1. A017BXEE01

      Using a "TORX" socket wrench (T30), loosen the 2 "TORX" screws until the groove along the screw circumference catches on the screw case.

    2. A017C2G

      Pull out the steering pad from the steering wheel assembly and support the steering pad with one hand as shown in the illustration.

      Note

      When removing the steering pad, do not pull the airbag wire harness.

    3. A017ETNE01

      Disconnect the horn connector from the steering pad.

    4. Using a screwdriver with the tip wrapped with protective tape, disconnect the 2 airbag connectors and remove the steering pad.

      Note

      When handling the airbag connector, take care not to damage the airbag wire harness.

  7. REMOVE STEERING WHEEL ASSEMBLY


    1. A017E10E01

      Remove the steering wheel assembly set nut.

    2. Put matchmarks on the steering wheel assembly and the steering main shaft.

    3. Disconnect the connectors from the spiral cable.

    4. A017FPJE01

      Using SST, remove the steering wheel assembly.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

      Note

      Apply a small amount of grease to the threads and tip of SST (09953-05020) before use.

  8. REMOVE FRONT DOOR SCUFF PLATE LH


    1. A017B6P

      Disengage the 8 claws and guide, and remove the front door scuff plate LH.

  9. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH


    1. A017G63

      Remove the clip.

    2. Disengage the clip and claw, and remove the cowl side trim sub-assembly LH.

  10. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A017BY3

      Remove the 2 bolts <B>.

    2. Disengage the 3 claws and 10 clips.

    3. Disconnect each connector.

    4. Disconnect the hood lock control cable assembly and remove the lower instrument panel finish panel sub-assembly.

  11. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A017EU2

      Remove the 2 bolts <B>.

    2. Disengage the 3 claws and 10 clips.

    3. A017CWD

      Disconnect each connector and the aspirator duct.

    4. Disconnect the hood lock control cable assembly and remove the lower instrument panel finish panel sub-assembly.

  12. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY


    1. A017FEG

      Remove the 4 bolts.

    2. A017CTB

      Disengage the 2 hooks.

    3. A017EHS

      Pull out the driver side knee airbag assembly from the vehicle and support the driver side knee airbag assembly with one hand as shown in the illustration.

      Note

      When removing the driver side knee airbag assembly, do not pull the airbag wire harness.

    4. A017D58E01

      Using a screwdriver with the tip wrapped with protective tape, disconnect the driver side knee airbag connector.

      Note

      When handling the airbag connector, take care not to damage the airbag wire harness.

    5. A017F8J

      Disengage the 2 claws and separate the DLC3 from the driver side knee airbag assembly.

  13. REMOVE BRAKE PEDAL RETURN SPRING


    1. A017F4S

      Remove the brake pedal return spring from the push rod pin and instrument panel reinforcement.

  14. REMOVE STOP LIGHT SWITCH ASSEMBLY


    1. A017BKZ

      Disconnect the connector.

    2. A017C9YE01

      Loosen the stop light switch lock nut.

    3. Remove the stop light switch assembly as shown in the illustration.

  15. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Remove the clip and push rod pin, and separate the brake master cylinder push rod clevis from the brake pedal sub-assembly.

  16. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    1. A017BAY

      Disconnect the brake pedal load sensing switch connector and disengage the clamp.

    2. A017EDQ

      Remove the 2 bolts and separate the brake pedal support sub-assembly from the instrument panel reinforcement.

    3. A017EMG

      Remove the 4 nuts and brake pedal support sub-assembly from the body.

  17. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    1. A017BPN

      Disconnect the brake pedal load sensing switch connector and disengage the clamp.

    2. A017BUW

      Remove the 2 bolts and separate the brake pedal support sub-assembly from the instrument panel reinforcement.

    3. A017ENQ

      Remove the 4 nuts and brake pedal support sub-assembly from the body.

  18. REMOVE STEERING COLUMN COVER


    1. A017BZ5

      Remove the 2 screws.

    2. A017D1F

      Disengage the 2 claws to remove the lower steering column cover.

    3. A017BQ8

      Disengage the claw to remove the upper steering column cover.

  19. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE


    1. Disconnect the connectors from the turn signal switch assembly with spiral cable sub-assembly.

    2. A017EZZ

      Using pliers, grip the claws of the clip and remove the turn signal switch assembly with spiral cable sub-assembly.

  20. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (for LHD)


    1. A017B65

      Disengage the 2 claws and remove the No. 1 air duct sub-assembly.

  21. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (for RHD)


    1. A017EX3

      Disengage the 2 claws and remove the No. 1 air duct sub-assembly.

  22. SEPARATE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


    1. A017E6A

      Loosen the bolt.

    2. A017E5L

      Remove the bolt and slide the steering intermediate shaft sub-assembly.

      Note

      Do not separate the steering intermediate shaft sub-assembly from the power steering link assembly.

    3. A017BS1E01

      Put matchmarks on the steering intermediate shaft sub-assembly and the power steering link assembly.

    4. Separate the steering intermediate shaft sub-assembly from the power steering link assembly.

  23. REMOVE STEERING COLUMN ASSEMBLY (for LHD)


    1. A017DHG

      Disconnect the connector from the power steering ECU assembly.

      Tech Tips

      As shown in the illustration, turn the lock lever to disconnect the connector.

    2. A017G0O

      Disconnect the connector from the power steering ECU assembly.

    3. Disconnect the connectors and disengage the wire harness clamps from the steering column assembly.

    4. A017BBF

      Remove the bolt, 2 nuts, and the steering column assembly.

  24. REMOVE STEERING COLUMN ASSEMBLY (for RHD)


    1. A017FFF

      Disconnect the connector from the power steering ECU assembly.

      Tech Tips

      As shown in the illustration, turn the lock lever to disconnect the connector.

    2. A017DUW

      Disconnect the connector from the power steering ECU assembly.

    3. Disconnect the connectors and disengage the wire harness clamps from the steering column assembly.

    4. A017BCA

      Remove the bolt, 2 nuts, and the steering column assembly.

  25. REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A017FJR

      Remove the bolt.

    2. A017CSKE01

      Put matchmarks on the steering intermediate shaft assembly and the steering column assembly.

    3. Remove the steering intermediate shaft assembly from the steering column assembly.

  26. REMOVE TRANSPONDER KEY AMPLIFIER


    1. A017CHO

      Using a screwdriver, widen the claws hanging onto the upper bracket by approximately 1.0 mm (0.039 in.).

    2. Pull out the transponder key amplifier with the claw open.

      Note

      Using excessive force may damage the case.

  27. REMOVE UPPER STEERING COLUMN WITH SWITCH BRACKET ASSEMBLY


    1. Secure the steering column assembly in a vise.

    2. Using a center punch, mark the center of the 2 tapered-head bolts.

    3. Using a 3 to 4 mm (0.12 to 0.16 in.) diameter drill bit, drill a hole in each tapered-head bolt.

    4. A017DO0E01

      Using a screw extractor, remove the 2 tapered-head bolts, and then remove the steering column upper with switch bracket assembly and the steering lock bracket from the steering column assembly.

  28. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY


    1. Turn the ignition switch lock cylinder assembly to the ACC position.

    2. A017E3ZE03

      Insert a screwdriver into the hole of the steering column upper with switch bracket assembly as shown in the illustration. Pull the ignition switch lock cylinder assembly until its claw contacts the stopper of the steering column upper with switch bracket assembly.

      Note

      Make sure to pull the ignition switch lock cylinder assembly until its claw contacts the stopper of the steering column upper with switch bracket assembly. Failure to do so will affect later work operations.

    3. A017FC5E03

      Insert a screwdriver into the hole of the steering column upper with switch bracket assembly. Push the screwdriver downward as shown in the illustration to disengage the claw of the ignition switch lock cylinder assembly, and pull out the ignition switch lock cylinder assembly.

  29. REMOVE UNLOCK WARNING SWITCH ASSEMBLY


    1. A017G89E01

      Remove the un-lock warning switch assembly by pushing up the center part and releasing the 2 claws.