WASHER MOTOR (for Front Side) INSTALLATION


  1. INSTALL FRONT WASHER MOTOR AND PUMP ASSEMBLY


    1. A017E26E03

      Install the front washer motor and pump assembly.

    2. Connect the connector.

  2. FILL WASHER JAR WITH WASHER FLUID


    1. A017GAN

      Connect the washer hose to the front washer motor and pump assembly and fill the washer jar with washer fluid.

  3. INSTALL FRONT FENDER LINER RH


    1. A017B8K

      Install the front fender liner RH with the 5 clips and 7 screws.

    2. A017EB7

      Install 2 new grommets.

    3. Using a 4 mm hexagon wrench, install the 2 screws.

    4. A017EMR

      Install the screw and pin hold clip.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

  4. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the front fender side protector from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A017BL5

      Clean the front fender moulding sub-assembly RH. (If reusing the front fender moulding sub-assembly RH)


      1. Using a heat light, heat the front fender moulding sub-assembly RH.

      2. Remove the front fender side protector from the front fender moulding sub-assembly RH.

      3. Wipe off any tape adhesive residue with cleaner.

      4. Install a new front fender side protector to the the front fender moulding sub-assembly RH.

    3. A017BNI

      Install the front fender moulding sub-assembly RH.


      1. Using a heat light, heat the vehicle body and the front fender moulding sub-assembly RH.

      2. Remove the release paper from the front fender moulding sub-assembly RH.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Engage the 3 clips and install the front fender moulding sub-assembly RH.

    4. A017EVY

      Using a 4 mm hexagon wrench, install the screw.

    5. Install the clip.

  5. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light)


    1. A017EJP

      Engage the 4 claws and install the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    2. A017EXI

      Install the clip and 7 screws.

    3. A017BV8

      Install the screw and pin hold clip.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

      Tech Tips

      Use the same procedure for the RH side and LH side.

  6. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light)


    1. Connect each fog light connector, and then install the front bumper assembly.

    2. A017EJP

      Engage the 4 claws.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    3. A017EXI

      Install the clip and 7 screws.

    4. A017BV8

      Install the screw and pin hold clip.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

      Tech Tips

      Use the same procedure for the RH side and LH side.

  7. INSTALL RADIATOR GRILLE


    1. A017CEC

      Engage the 4 guides and 6 claws, and install the radiator grille.

    2. A017DWF

      Install the 4 clips and 2 bolts.

  8. INSTALL COOL AIR INTAKE DUCT SEAL


    1. A017EZQ

      Install the cool air intake duct seal with the 11 clips.

  9. INSTALL NO. 1 ENGINE UNDER COVER


    1. A017B8T

      Install the No. 1 engine under cover with the 6 bolts and 2 clips.

  10. INSTALL ENGINE UNDER COVER ASSEMBLY


    1. A017FXN

      Install the engine under cover assembly with the 2 bolts, 2 screws and 5 clips.

    2. A017FPR

      Install the engine under cover assembly RR with the 2 bolts.

  11. VEHICLE PREPARATION FOR FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)


    1. Prepare the vehicle:


      • Ensure that that there is no damage or deformation to the body around the fog lights.

      • Fill the fuel tank.

      • Make sure that the oil is filled to the specified level.

      • Make sure that the engine coolant is filled to the specified level.

      • Inflate the tires to the appropriate pressure.

      • Unload the trunk and vehicle, ensuring that the spare tire, tools, and jack are in their original positions.

      • Sit a person of average weight (75 kg, 165 lb) in the driver's seat.

      • Vehicles with height adjustable suspension should set the vehicle height to the lowest setting prior to adjusting the fog light aim.

  12. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light)


    1. A017DLWE02

      Prepare the vehicle:


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 25 m (82 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Bounce the vehicle up and down several times to settle the suspension.

        Note

        A distance of 25 m (82 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If sufficient space is not available, secure a distance of exactly 3 m (9.84 ft.) to allow for checking and adjustment of fog light aim. (The size of the target zone will change with the distance, so follow the instructions in the illustration.)

    2. Prepare a piece of thick white paper (approximately 2 m (6.6 ft.) (height) x 4 m (13.1 ft.) (width)) to use as a screen.

    3. Draw a vertical line down the center of the screen (V line).

    4. Set the screen as shown in the illustration.

      A017DF6E02

      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

    5. A017EY4E15

      Draw base lines (H, V LH, and V RH lines) on the screen as shown in the illustration.

      Tech Tips

      Mark the fog light bulb center marks on the screen. If the center mark cannot be observed on the fog light, use the center of the fog light bulb or the manufacturer's name marked on the fog light as the center mark.


      1. H Line (Fog light height):

        Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the fog light bulb center marks of the fog lights.

      2. V LH Line, V RH Line (Center mark positions of left-hand (LH) and right-hand (RH) fog lights):

        Draw two vertical lines so that they intersect the H line at each center mark aligned with the center of the fog light bulbs.

  13. INSPECT FOG LIGHT AIMING (w/ Fog Light)


    1. Cover the fog light or disconnect the connector of the fog light on the opposite side to prevent light from the fog light that is not being inspected from affecting the fog light aiming inspection.

      Note

      Do not keep the fog light covered for more than 3 minutes. The fog light lens is made of synthetic resin, which may melt or be damaged due to excessive heat.

    2. Start the engine.

    3. Turn on the fog light and check if the cutoff line falls within the specified area in the following illustration.

      A017BR9E06

  14. ADJUST FOG LIGHT AIMING (w/ Fog Light)


    1. A017BNXE01

      Adjust the aim vertically:

      Adjust the aim of each fog light to the specified range by turning each aiming screw with a screwdriver.

      Note

      The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it so that the final turn of the screw is in the clockwise direction.

      Tech Tips

      If it is not possible to correctly adjust the fog light aim, check bulb, fog light unit, and fog light unit reflector installation.