COMPRESSOR REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine speed of approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  2. REMOVE V-RIBBED BELT

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  3. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR

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  4. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A017FIO

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A017BHJ

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    1. A017CCS

      Disengage the clamp.

    2. Disconnect each connector.

    3. A017FRCE01
      Text in Illustration
      *A w/o Oil cooler
      *B w/ Oil cooler

      Disengage each clamp.

    4. Disconnect each connector.

    5. A017CKY

      Remove the 4 bolts, bracket and the compressor and magnetic clutch.