CONDENSER (for 2WD) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    SST
    09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

    1. Start the engine.

    2. Turn the A/C switch ON.

    3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  2. REMOVE FRONT BUMPER COVER

    Click here

  3. REMOVE V-BANK COVER SUB-ASSEMBLY

    A01GLQ5E01

    1. While using both hands, lift the rear side of the cover upwards to detach the 4 clips B. Slide the cover towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover sub-assembly.

      Note

      The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

  4. REMOVE NO. 1 AIR CLEANER INLET

    A01GM3N

    1. Remove the 2 bolts.

    2. A01GMLIE01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and labeled B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the air cleaner inlet by the protrusions labeled D and labeled E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  5. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GK3K

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  6. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    A01GHVY

    1. Disconnect the connector.

    2. Remove the 3 bolts.

    3. Detach the 2 guides and remove the millimeter wave radar sensor assembly.

  7. DISCONNECT HOOD LOCK CONTROL CABLE COVER


    1. A01GJ50

      Remove the 3 screws and detach the claw to disconnect the hood lock control cable cover.

  8. DISCONNECT HOOD LOCK ASSEMBLY


    1. A01GMEY

      Remove the lock nut cap and lock nut.

    2. Remove 2 bolts and disconnect the hood lock assembly.

    3. Disconnect the connector.

  9. REMOVE RADIATOR UPPER SUPPORT SUB-ASSEMBLY


    1. A01GNX3

      Disconnect the 3 connectors and detach the 5 wire harness clamps to disconnect the wire harness.

    2. A01GHOC

      Remove the 5 bolts and radiator upper support.

  10. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01GIPX

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

      Note


      • When loosening the bolt, do not allow any tools to contact the hose.

      • When loosening the bolt, hold a part of the hose near the connector.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  11. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A


    1. A01GI91

      Remove the bolt and disconnect the liquid tube sub-assembly A from the cooler condenser.

      Note


      • When loosening the bolt, do not allow any tools to contact the tube.

      • When loosening the bolt, hold a part of the tube near the connector.

    2. Remove the O-ring from the liquid tube sub-assembly A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  12. REMOVE COOLER CONDENSER ASSEMBLY


    1. A01GK1SE01

      Remove the 4 bolts and cooler condenser assembly.

  13. REMOVE COOLER DRYER


    1. A01GN58E01

      Using a 14 mm socket hexagon wrench, remove the cap from the modulator.

    2. A01GI9ME01

      Remove the O-ring from the cap.

    3. A01GNORE01

      Using pliers, remove the cooler dryer.