AIR CONDITIONING UNIT (for Front Side) DISASSEMBLY


  1. REMOVE BLOWER ASSEMBLY


    1. A01GNDB

      Remove the screw.

    2. Disconnect the connector.

    3. Detach the claw and remove the blower assembly.

  2. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY


    1. A01GL7D

      Detach the 4 claws and remove the No. 1 air duct sub-assembly.

  3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY


    1. A01GKVU

      Detach the 4 claws and remove the No. 2 air duct sub-assembly.

  4. REMOVE COOL AIR BYPASS SERVO MOTOR LH

    A01GJDSE01

    1. When reusing the cool air bypass servo motor LH:

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GHLW

      Disconnect the connector.

    3. Remove the 2 screws and cool air bypass servo motor LH.

  5. REMOVE COOL AIR BYPASS SERVO MOTOR RH

    A01GMWRE01

    1. When reusing the cool air bypass servo motor RH:

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GI2U

      Disconnect the connector.

    3. Remove the 2 screws and cool air bypass servo motor RH.

  6. REMOVE AIR MIX SERVO MOTOR LH (Cool)


    1. A01GNF8

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor LH (cool).

  7. REMOVE AIR MIX SERVO MOTOR RH (Cool)


    1. A01GKM4

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor RH (cool).

  8. REMOVE AIR OUTLET SERVO MOTOR LH (Face)

    A01GNSEE03

    1. When reusing the air outlet servo motor LH (Face):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GIVW

      Detach the 3 claws and remove the lever.

    3. A01GNXX

      Disconnect the connector.

    4. Remove the 2 screws and air outlet servo motor LH (Face).

  9. REMOVE AIR OUTLET SERVO MOTOR RH (Face)

    A01GMSEE02

    1. When reusing the air outlet servo motor RH (Face):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GKIQ

      Detach the claw and remove the lever.

    3. A01GHLI

      Disconnect the connector.

    4. Remove the 2 screws and air outlet servo motor RH (Face).

  10. REMOVE AIR OUTLET SERVO MOTOR LH (Front A/C Rear Air Flow)

    A01GMJVE01

    1. When reusing the air outlet servo motor LH (front A/C rear air flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GKZK

      Disconnect the connector.

    3. Remove the 2 screws and air outlet servo motor LH (front A/C rear air flow).

  11. REMOVE AIR OUTLET SERVO MOTOR RH (Front A/C Rear Air Flow) (for 4 Zone Type)

    A01GJOPE02

    1. When reusing the air outlet servo motor RH (front A/C rear air flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GMNS

      Disconnect the connector.

    3. Remove the 2 screws and air outlet servo motor RH (front A/C rear air flow).

  12. REMOVE AIR MIX SERVO MOTOR LH (Front A/C Rear Air Flow) (for 4 Zone Type)

    A01GMSXE02

    1. When reusing the air mix servo motor LH (front A/C rear air flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GL8X

      Disconnect the connector.

    3. Remove the 2 screws and air mix servo motor LH (front A/C rear air flow).

  13. REMOVE AIR MIX SERVO MOTOR RH (Front A/C Rear Air Flow)

    A01GJS8E02

    1. When reusing the air mix servo motor RH (front A/C Rear Air Flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GMF5

      Disconnect the connector.

    3. Remove the 2 screws and air mix servo motor RH (front A/C Rear Air Flow).

  14. REMOVE AIR MIX SERVO MOTOR LH (Hot)


    1. A01GMZK

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor LH (Hot).

  15. REMOVE AIR MIX SERVO MOTOR RH (Hot)


    1. A01GMY2

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor RH (Hot).

  16. REMOVE MAX HOT BYPASS SERVO MOTOR (Hot)

    A01GNW7E02

    1. When reusing the max hot air bypass servo motor (hot):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GIQ0

      Disconnect the connector.

    3. Remove the 2 screws and max hot air bypass servo motor (hot).

  17. REMOVE AIR OUTLET SERVO MOTOR LH (Foot/Def)


    1. A01GICO

      Detach the claw and remove the main plate.

    2. Disconnect the connector.

    3. A01GN63

      Remove the 3 screws and air outlet servo motor LH (foot/def).

  18. REMOVE AIR OUTLET SERVO MOTOR RH (Foot/Def)


    1. A01GLX5

      Detach the claw and remove the main plate.

    2. A01GLNV

      Disconnect the connector.

    3. Remove the 3 screws and air outlet servo motor RH (foot/Def).

  19. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A01GJGH

      Remove the 3 screws and bracket.

    2. A01GJHPE01

      Remove the 2 screws.

    3. Detach the 2 connector clamps and harness clamp and remove the quick heater assembly.

  20. REMOVE AIR CONDITIONER HARNESS ASSEMBLY

  21. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01GI8A

      Remove the packing.

    2. Remove the screw and clamp.

    3. A01GIVF

      Remove the heater radiator unit sub-assembly as shown in the illustration.

  22. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01GJHC

      Remove the No. 2 cooling unit packing and No. 3 cooling unit packing from the air conditioner assembly.

    2. A01GKV1E01

      Remove the packing from the bracket.

    3. Remove the holding spring and detach the hook, and then remove the bracket from the air conditioner tube assembly.

    4. A01GIWI

      Remove the 6 screws.

    5. Detach the 3 claws and remove the front cooling unit case (back side).

    6. Remove the No. 1 cooler evaporator sub-assembly.

  23. REMOVE NO. 1 COOLER THERMISTOR


    1. A01GHLC

      Detach the clamp and remove the No. 1 cooler thermistor.

  24. REMOVE COOLER EXPANSION VALVE


    1. A01GIXB

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioner tube assembly.

    2. Remove the 2 O-rings from the air conditioner tube assembly.

    3. Remove the cooler expansion valve from the evaporator.

    4. Remove the 2 O-rings from the evaporator.

  25. REMOVE MAX HOT BYPASS SERVO MOTOR (Cool) (for LHD)

    A01GHY6

    1. Detach the claw and remove the lever.

    2. A01GHLF

      Remove the 3 screws and max hot bypass servo motor (cool).

  26. REMOVE MAX HOT BYPASS SERVO MOTOR (Cool) (for RHD)

    A01GMI2

    1. Detach the claw and remove the lever.

    2. A01GKIG

      Remove the 3 screws and max hot bypass servo motor (cool).