REMOVE FRONT WHEEL
DISCONNECT FRONT DISC BRAKE CALIPER ASSEMBLY LH
Remove the bolt and disconnect the flexible hose from the steering knuckle.
Remove the 2 bolts and disconnect front disc brake caliper.
Note
Hang the front disc brake caliper assembly with a rope or wire.
Do not damage the brake hose.
REMOVE FRONT DISC
| *a | Matchmark |
Put matchmarks on the front disc and the axle hub if planning to reuse the disc.
Remove the front disc.
INSPECT FRONT AXLE HUB BEARING LOOSENESS
Using a dial indicator, measure the looseness near the center of the axle hub.
| Maximum |
|---|
| 0.05 mm (0.00197 in.) |
Note
Ensure that the dial indicator is set at a right angle to the measurement surface.
If the looseness exceeds the maximum, replace the axle hub.
INSPECT FRONT AXLE HUB RUNOUT
Using a dial indicator, measure the runout on the surface of the axle hub outside the hub bolt.
| Maximum |
|---|
| 0.05 mm (0.00197 in.) |
Note
Ensure that the dial indicator is set at a right angle to the measurement surface.
If the runout exceeds the maximum, replace the axle hub.
INSTALL FRONT DISC
| *A | for 18 inch Disc |
Note
The 18 inch disc has an identification mark. Make sure of the identification mark when installing the disc.
| Item | Identification mark |
|---|---|
| 18 inch disc LH | L |
| 18 inch disc RH | R |
Tech Tips
The 17 inch disc has no identification mark. The disc can be installed to the LH or RH side.
| *a | Matchmark |
Align the matchmarks, and install the front disc.
Tech Tips
When replacing the front disc with a new one, select the installation position where the front disc has the minimum runout.
CONNECT FRONT DISC BRAKE CALIPER ASSEMBLY LH
Install the front disc brake caliper to the steering knuckle with 2 new bolts.
Note
Do not twist the flexible hose.
Make sure the threaded parts are free from foreign matter and are not damaged.
Be careful not to overtighten the bolts, as the steering knuckle is made of aluminum.
Connect the flexible hose to the steering knuckle with the bolt.
INSTALL FRONT WHEEL