FRONT DRIVE SHAFT ASSEMBLY REASSEMBLY

Note


  • When using a vise, place aluminum plates between the part and vise.

  • When using a vise, do not overtighten it.


  1. INSTALL FRONT DRIVE SHAFT BEARING


    1. A01GL0KE03

      Using SST and a press, install a new front drive shaft bearing.

      SST
      09527-10011
      09710-22042   ( 09710-02051 )

      Note

      The front drive shaft bearing should be completely installed.

    2. A01GMPS

      Using a snap ring expander, install a new front drive shaft hole snap ring RH.

  2. INSTALL FRONT DRIVE SHAFT DUST COVER LH


    1. A01GHMRE05

      Using SST and a press, install a new front drive shaft dust cover LH.

      SST
      09527-10011

      Note


      • Dust cover should be completely installed.

      • Be careful not to damage the dust cover.

  3. INSTALL OUTBOARD JOINT BOOT


    1. A01GLCTE06
      Text in Illustration
      *1 Protective Tape

      Before installing the boot, wrap the splines of the drive shaft with protective tape to prevent the boot from being damaged.

    2. Install new parts to the front drive outboard joint shaft assembly in the following order:


      1. Front No. 2 axle outboard joint boot clamp

      2. Outboard joint boot

      3. Front axle outboard joint boot clamp

    3. Pack the front drive outboard joint shaft assembly and outboard joint boot with grease from the boot kit.

      Standard Grease Capacity
      140 to 160 g (4.94 to 5.64 oz.)

  4. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. Install the front axle outboard joint boot clamp LH onto the outboard joint boot.

    2. A01GNQBE15

      Place SST onto the front axle outboard joint boot clamp LH.

      SST
      09521-24010

    3. Tighten SST so that the front axle outboard joint boot clamp LH is pinched.

      Text in Illustration
      *a Turn
      *b Hold

      Note

      Do not overtighten SST.

    4. A01GJ2ME02

      Using SST, measure the clearance of the front axle outboard joint boot clamp LH.

      SST
      09240-00020   ( 09242-00120, 09242-00300 )
      Standard Clearance
      1.2 to 4.0 mm (0.0473 to 0.1574 in.)

      Note

      If the measured value exceeds the specified value, retighten the front axle outboard joint boot clamp LH.

  5. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedure described for the LH side.

  6. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. Install the front No. 2 axle outboard joint boot clamp LH onto the outboard joint boot.

    2. A01GIBAE05

      Place SST onto the front No. 2 axle outboard joint boot clamp LH.

      SST
      09521-24010

    3. Tighten SST so that the front No. 2 axle outboard joint boot clamp LH is pinched.

      Text in Illustration
      *a Turn
      *b Hold

      Note

      Do not overtighten SST.

    4. A01GMMBE06

      Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp LH.

      SST
      09240-00020   ( 09242-00120, 09242-00300 )
      Standard Clearance
      1.2 to 4.0 mm (0.0473 to 0.1574 in.)

      Note

      If the measured value exceeds the specified value, retighten the boot clamp.

  7. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedure described for the LH side.

  8. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY LH


    1. Install new parts to the front drive outboard joint shaft assembly LH in the following order:


      1. Front axle inboard joint boot clamp LH

      2. Inboard joint boot

      3. Front No. 2 axle inboard joint boot clamp LH

    2. A01GM78E01
      Text in Illustration
      *a Matchmark

      Align the matchmarks and place the beveled side of the tripod joint axial spline toward the outboard joint shaft assembly LH.

    3. A01GJB4

      Using a brass bar and hammer, tap in the tripod joint to the outboard joint shaft assembly LH.

      Note


      • Do not tap the roller.

      • Be sure to install the tripod joint in the correct direction.

    4. A01GJV5

      Using a snap ring expander, install a new front drive inner shaft inner shaft snap ring LH.

    5. Pack the front drive inboard joint assembly LH and inboard joint boot with grease from the boot kit.

      Standard Grease Capacity
      190 to 210 g (6.71 to 7.40 oz.)
    6. A01GJU5E13
      Text in Illustration
      *a Matchmark

      Align the matchmarks and install the front drive inboard joint assembly LH to the outboard joint shaft assembly LH.

  9. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. INSTALL INBOARD JOINT BOOT


    1. Install the inboard joint boot to the front drive inboard joint assembly.

    2. A01GIH7E01
      Text in Illustration
      *A for LH Side
      *B for RH Side

      Check that the 2 joint boots are not stretched or contracted when the front drive shaft is at the standard length.

      Length (A)
      Item Length
      LH Side 541.8 mm (1.787 ft.)
      RH Side 955.3 mm (3.13 ft.)

      Note

      Keep the front drive shaft level during inspection.

      If the joint boots are stretched or contracted, correct them.

  11. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. A01GMCI

      Using needle-nose pliers, install the front axle inboard joint boot clamp LH as shown in the illustration.

  12. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP LH

    Tech Tips

    Use the same procedure described for the front axle inboard joint boot clamp LH.

  14. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. INSPECT FRONT DRIVE SHAFT ASSEMBLY


    1. A01GJEH

      Check that there is no excessive play in the radial direction of the outboard joint.

    2. Check that the inboard joint slides smoothly in the thrust direction.

    3. Check that there is no severe play in the radial direction of the inboard joint.

    4. Check the 2 joint boots for damage.

    5. A01GIH7E01
      Text in Illustration
      *A for LH Side
      *B for RH Side

      Check that the 2 joint boots are not stretched or contracted when the front drive shaft is at the standard length.

      Length (A)
      Item Length
      LH Side 541.8 mm (1.78 ft.)
      RH Side 955.3 mm (3.13 ft.)

      Note

      Keep the front drive shaft level during inspection.

      If the joint boots are stretched or contracted, correct them.