THERMOSTAT REMOVAL


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

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    1. While using both hands, lift the rear side of the cover upwards to detach the 4 clips B. Slide the cover towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover sub-assembly.

      Note

      The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

  2. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

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    1. Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  3. REMOVE NO. 1 AIR CLEANER INLET

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    1. Remove the 2 bolts.

    2. A01GMLIE01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and labeled B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the air cleaner inlet by the protrusions labeled D and labeled E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  4. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GLUY

      Remove the 5 clips and engine room side cover RH.

  5. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GK3K

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  6. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap and vent plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

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      Text in Illustration
      *1 Radiator Drain Cock Plug *2 Radiator Reservoir Cap
      *3 Vent Plug *4 Cylinder Block Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A01GN7SE02
      Text in Illustration
      *1 Vent Plug

      Remove the radiator reservoir cap, and using a 6 mm hexagon wrench, remove the vent plug.

    3. Drain coolant.

    4. Loosen the 2 cylinder block drain cock plugs.

  7. REMOVE RADIATOR RESERVOIR ASSEMBLY


    1. A01GI8P

      Disconnect the 2 reservoir hoses.

    2. Remove the 2 bolts and radiator reservoir assembly.

  8. DISCONNECT NO. 2 RADIATOR HOSE


    1. Disconnect the No. 2 radiator hose from the water inlet sub-assembly.

  9. REMOVE WATER INLET SUB-ASSEMBLY WITH THERMOSTAT


    1. A01GIW9

      Remove the 3 nuts, the water inlet with thermostat and the gasket.