WATER PUMP REMOVAL


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

    A01GLQ5E01

    1. While using both hands, lift the rear side of the cover upwards to detach the 4 clips B. Slide the cover towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover sub-assembly.

      Note

      The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

  2. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

    A01GNHGE01

    1. Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  3. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GLUY

      Remove the 5 clips and engine room side cover RH.

  4. REMOVE NO. 1 AIR CLEANER INLET

    A01GM3N

    1. Remove the 2 bolts.

    2. A01GMLIE01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and labeled B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the air cleaner inlet by the protrusions labeled D and labeled E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  5. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GK3K

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  6. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap and vent plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      A01GMTRE01
      Text in Illustration
      *1 Radiator Drain Cock Plug *2 Radiator Reservoir Cap
      *3 Vent Plug *4 Cylinder Block Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A01GN7SE02
      Text in Illustration
      *1 Vent Plug

      Remove the radiator reservoir cap, and using a 6 mm hexagon wrench, remove the vent plug.

    3. Drain coolant.

    4. Loosen the 2 cylinder block drain cock plugs.

  7. REMOVE RADIATOR RESERVOIR ASSEMBLY


    1. A01GI8P

      Disconnect the 2 reservoir hoses.

    2. Remove the 2 bolts and radiator reservoir assembly.

  8. REMOVE INTAKE AIR CONNECTOR PIPE


    1. A01GNDS

      Disconnect the No. 1 and No. 2 ventilation hoses from the intake air connector pipe.

    2. Using a clip remover, detach the 2 wire harness clamps.

    3. Loosen the 3 hose clamps, and remove the intake air connector pipe.

  9. REMOVE V-RIBBED BELT


    1. A01GK62

      Rotate the tensioner pulley counterclockwise to loosen the belt tension.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-handed thread.


      1. A01GMRNE01

        While turning the belt tensioner counterclockwise, align the holes. Insert a bar with a diameter of 5 mm (0.197 in.) into the holes to fix the belt tensioner in place.

    2. Remove the V belt.

  10. DISCONNECT ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01GL2F

      Remove the bolt and disconnect the dipstick guide.

  11. DISCONNECT NO. 2 RADIATOR HOSE

  12. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A01GIQDE01

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 water by-pass hose.

  13. DISCONNECT WATER INLET HOSE


    1. A01GIQDE02

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.

  14. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01GIQDE03

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 3 water by-pass hose.

  15. REMOVE WATER INLET HOUSING


    1. A01GLOQ

      Remove the 3 bolts, water inlet housing and gasket.

  16. REMOVE WATER PUMP PULLEY


    1. A01GIPTE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  17. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01GL1X

      Remove the 9 bolts, engine water pump and gasket.