WATER PUMP REMOVAL


  1. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01GMKRE01

      Using both hands, lift the rear side of the cover upwards to detach the 4 clips labeled B. Then slide the cover toward the front of the vehicle to detach the 2 clips labeled A and remove the V-bank cover sub-assembly.

      Note


      • The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

      • When detaching the clips labeled A, be sure to slide the cover toward the front of the vehicle.

  2. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY


    1. A01GLYAE01

      Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  3. REMOVE ENGINE ROOM SIDE COVER RH


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      Text in Illustration
      *A for LHD
      *B for RHD

      Remove the 5 clips and engine room side cover RH.

  4. REMOVE NO. 1 AIR CLEANER INLET


    1. A01GKZB

      Remove the 2 bolts.

    2. A01GJVME01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and labeled B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the No. 1 air cleaner inlet by the protrusions labeled D and labeled E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  5. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH (for AWD)


    1. for 2WD:

      Remove the 2 screws and front wheel opening extension pad LH.

    2. for AWD:

      Remove the 5 screws and front wheel opening extension pad LH.

      A01GJSHE01
      Text in Illustration
      *A for 2WD *B for AWD

  6. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH (for AWD)

    Tech Tips

    Use the same procedure described for the LH side.

  7. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GHO1E01
      Text in Illustration
      *A for 2WD
      *B for AWD

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  8. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap and vent plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      A01GLBYE01
      Text in Illustration
      *1 Radiator Drain Cock Plug *2 Radiator Reservoir Cap
      *3 Vent Plug *4 Cylinder Block Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A01GN7SE02
      Text in Illustration
      *1 Vent Plug

      Remove the radiator reservoir cap, and using a 6 mm hexagon wrench, remove the vent plug.

    3. Drain coolant.

    4. Loosen the 2 cylinder block drain cock plugs.

  9. REMOVE RADIATOR RESERVOIR ASSEMBLY


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      Disconnect the 2 reservoir hoses.

    2. Remove the 2 bolts and radiator reservoir assembly.

  10. REMOVE INTAKE AIR CONNECTOR PIPE


    1. Disconnect the No. 1 and No. 2 ventilation hoses from the intake air connector pipe.

      A01GMWQE01
      Text in Illustration
      *a w/ Intake Air Sound Creator *b w/ Intake Air Resonator

    2. Using a clip remover, detach the 2 wire harness clamps.

    3. Loosen the 3 hose clamps, and remove the intake air connector pipe.

    4. Remove the intake air sound creator.

      Tech Tips

      Only perform this procedure when replacement of the intake air sound creator is necessary.


      1. Loosen the hose clamp and remove the intake air sound creator.

  11. REMOVE V-RIBBED BELT


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      Rotate the tensioner pulley counterclockwise to loosen the belt tension.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-handed thread.


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        While turning the belt tensioner counterclockwise, align the holes. Insert a bar with a diameter of 5 mm (0.197 in.) into the holes to fix the belt tensioner in place.

    2. Remove the V-ribbed belt.

  12. DISCONNECT ENGINE OIL LEVEL DIPSTICK GUIDE (for 2WD)


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      Remove the bolt and disconnect the dipstick guide.

  13. DISCONNECT NO. 2 RADIATOR HOSE

  14. DISCONNECT NO. 5 WATER BY-PASS HOSE


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      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 water by-pass hose.

  15. DISCONNECT WATER INLET HOSE


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      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.

  16. DISCONNECT NO. 3 WATER BY-PASS HOSE


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      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 3 water by-pass hose.

  17. REMOVE WATER INLET HOUSING


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      Remove the 3 bolts, water inlet housing and gasket.

  18. REMOVE WATER PUMP PULLEY


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      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  19. REMOVE ENGINE WATER PUMP ASSEMBLY


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      Remove the 9 bolts, engine water pump and gasket.