INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. REMOVE COWL TOP VENTILATOR LOUVER RH

    A01GM4S

    1. Remove the 6 clips and cowl top ventilator louver RH.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01GKBH

      Remove the 5 clips and engine room side cover LH.

  5. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GLUY

      Remove the 5 clips and engine room side cover RH.

  6. REMOVE THROTTLE BODY

    Click here

  7. REMOVE NO. 2 ENGINE UNDER COVER


    1. A01GNYR

      Remove the 8 bolts and No. 2 engine under cover.

  8. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER


    1. A01GM9J

      Remove the 8 bolts and front suspension member protector lower.

  9. REMOVE AIR CLEANER ASSEMBLY LH


    1. A01GJIY

      Disconnect the mass air flow meter connector.

    2. Disconnect the 2 clamps and air cleaner cap LH.

    3. Remove the air cleaner element from air cleaner case LH.

    4. A01GJKZ

      Remove the 2 nuts, clip and air cleaner case LH.

  10. REMOVE AIR CLEANER ASSEMBLY RH


    1. A01GIMA

      Disconnect the mass air flow meter connector.

    2. Disconnect the 2 clamps and air cleaner cap RH.

    3. Remove the air cleaner element from air cleaner case RH.

    4. A01GM6U

      Remove the 2 nuts, clip and air cleaner case RH.

  11. DISCONNECT ENGINE WIRE

    Tech Tips

    Fix the disconnected harnesses, etc. with tape or equivalent so that they do not interfere.


    1. Disconnect the engine wire harness connector.

    2. Remove the nut, and disconnect the +B terminal of the generator assembly.

    3. Using a clip remover, disconnect the 7 engine wire harness clamps.

    4. Remove the nut, and disconnect the engine wire from the fusible link block assembly.

    5. Remove the 3 bolts and 3 engine wire harness clamp brackets.

    6. Remove the 4 nuts, and disconnect the engine wire harness.

      A01GLLV
    7. A01GKSK

      Disconnect the camshaft timing control valve connector.

    8. Disconnect the 4 ignition coil connectors.

    9. Disconnect the 2 VVT sensor connectors.

    10. Disconnect the No. 8 engine wire connector.

    11. Remove the 2 bolts and disconnect the 2 clamps and 2 clamp brackets.

    12. A01GMGL

      Disconnect the engine coolant temperature sensor connector.

    13. Disconnect the oil pressure sensor connector.

    14. Disconnect the 2 camshaft timing control motor connectors (for Bank 1).

    15. Remove the 3 bolts and disconnect the 3 clamps and 3 ground wires.

    16. Remove the bolt and clamp bracket.

    17. A01GN6Q

      Remove the bolt and disconnect the wire harness bracket.

    18. Disconnect the cooler compressor connector.

  12. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A01GMYS

    1. Slide the 4 clamps, and disconnect the heater water inlet hose, heater water outlet hose, water inlet hose, and No. 3 water by-pass hose from the water by-pass pipe sub-assembly.

    2. Remove the 2 bolts and water by-pass pipe sub-assembly.

  13. REMOVE VACUUM SWITCHING VALVE ASSEMBLY

    A01GJY5

    1. Disconnect the fuel vapor feed hose and No. 2 fuel vapor feed hose.

    2. Remove the bolt and vacuum switching valve assembly.

  14. REMOVE INTAKE MANIFOLD


    1. A01GJ1M

      Disconnect the No. 1 ventilation hose from the intake manifold.

    2. A01GHKS

      Remove the 8 bolts, 2 nuts and intake manifold.

    3. Remove the 2 gaskets from the intake manifold.