БЛОК ДВИГАТЕЛЯ СНЯТИЕ

Tech Tips

Check whether the engine is TMC made or not by referring to the following illustration.

A01CE8JE01
Text in Illustration
*A for TMC Made Engine *B except TMC Made Engine
*1 Engine Oil Level Dipstick Guide *2 Water Inlet Housing
*3 Water Inlet Housing Drain Cock Assembly - -

  1. REMOVE ENGINE HANGERS


    1. Remove the 2 bolts, No. 1 engine hanger and No. 2 engine hanger.

  2. REMOVE DRIVE SHAFT BEARING BRACKET


    1. A01CAON

      Remove the 3 bolts and drive shaft bearing bracket.

  3. REMOVE IDLER PULLEY BRACKET


    1. A01CCVN

      Remove the 2 bolts and idler pulley bracket.

  4. REMOVE ENGINE WIRE


    1. Remove the engine wire.

  5. REMOVE THROTTLE BODY ASSEMBLY


    1. A01CB1V

      Отсоедините разъем корпуса дроссельной заслонки и зажим жгута проводов.

    2. Отсоедините зажим топливного шланга от кронштейна опоры топливопровода.

    3. A01CE53

      Выверните болт и снимите кронштейн опоры топливопровода.

    4. A01CEV1E01

      Отсоедините 2 перепускных шланга охлаждающей жидкости. (*1)

    5. Отсоедините продувочный шланг. (*2)

    6. Отсоедините шланг корпуса дроссельной заслонки № 1. (*3)

    7. A01CAZR

      Выверните 3 болта и снимите корпус дроссельной заслонки в сборе.

    8. A01CD9V

      Снимите прокладку с впускного коллектора.

  6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01CGBI

      Remove the 2 wire harness clamps.

    2. Disconnect the 4 fuel injector connectors.

    3. Disconnect the oil control valve connector.

    4. A01CDXZ

      Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    5. A01CE68

      Remove the 2 delivery pipe spacers from the cylinder head.

    6. Remove the 4 insulators from the cylinder head.

  7. REMOVE FUEL INJECTOR ASSEMBLY


    1. A01CBMJE02

      Pull out the 4 injectors from the delivery pipe.

    2. A01CEFRE06
      Text in Illustration
      *1 O-ring

      Remove the O-ring from each injector.

  8. DISCONNECT NO. 2 VENTILATION HOSE


    1. A01CEB6

      Disconnect the No. 2 ventilation hose from the ventilation valve.

  9. REMOVE INTAKE MANIFOLD


    1. A01CF5A

      Disconnect the oxygen sensor connector and clamp.

    2. A01CGHJE01

      Disconnect the union to check valve hose from the hose clamp.

    3. Remove the 5 bolts and 2 nuts, and separate the intake manifold.

    4. Using an E7 "TORX" wrench, remove the 2 stud bolts.

    5. Disconnect the engine wire.


      1. A01CBKV

        Disconnect the compressor connector and clamp.

      2. A01CGIS

        Disconnect the 2 connectors and 2 wire harness clamps.

      3. Remove the terminal cap and nut, and disconnect the terminal B.

      4. A01CAQ1

        Disconnect the earth connector and wire harness clamp.

      5. A01CD1G

        Disconnect the connector and 3 wire harness clamps.

      6. Remove the earth bolt.

      7. A01CD02

        Disconnect the 4 connectors.

      8. A01CBF3

        Disconnect the 4 connectors.

      9. Remove the earth bolt.

      10. A01CATI

        Disconnect the connector and wire harness clamp.

      11. A01CF25

        Remove the 2 bolts and disconnect the engine wire harness.

    6. A01CDLQ

      Remove the No. 1 intake manifold insulator.

    7. Remove the intake manifold.

    8. A01CFVX

      Remove the No. 1 intake manifold to head gasket.

    9. A01CB1T

      Remove the union to check valve hose, No. 2 ventilation hose and No. 1 throttle body hose.

    10. A01CB38

      Remove the bolt and vacuum hose clamp.

  10. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01CEAT

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  11. REMOVE MANIFOLD STAY


    1. A01CF08

      Remove the bolt, nut and manifold stay.

  12. REMOVE NO. 2 MANIFOLD STAY


    1. A01CD9F

      Remove the bolt, nut and No. 2 manifold stay.

  13. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A01CDXG

      Using a 12 mm deep socket wrench, remove the 5 nuts and exhaust manifold converter sub-assembly.

    2. A01CAQK

      Remove the exhaust manifold to head gasket.

  14. REMOVE WATER INLET


    1. A01CGB3

      Remove the 2 nuts and water inlet from the cylinder block.

  15. REMOVE THERMOSTAT


    1. Remove the thermostat and gasket.

  16. REMOVE NO. 4 WATER BY-PASS PIPE (for TMC Made Engine with Engine Oil Cooler)


    1. A01CBT7

      for CVT:


      1. Remove the nut, bolt and No. 4 water by-pass pipe.

  17. REMOVE ENGINE OIL LEVEL DIPSTICK


    1. Remove the engine oil level dipstick.

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE (for TMC Made Engine)


    1. A01CCP8

      Remove the bolt and engine oil level dipstick guide.

    2. Remove the O-ring from the engine oil level dipstick guide.

  19. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE (except TMC Made Engine)


    1. A01CAWJ

      Remove the bolt and engine oil level dipstick guide.

    2. Remove the O-ring from the engine oil level dipstick guide.

  20. REMOVE NO. 1 WATER BY-PASS PIPE (for TMC Made Engine)


    1. A01CC8LE01
      Text in Illustration
      *A

      for Automatic Transaxle

      for CVT (w/o Air Cooled Transmission Oil Cooler)
      *B for CVT (w/ Air Cooled Transmission Oil Cooler)

      Remove the bolt and 2 nuts, then remove the No. 1 water by-pass pipe.

    2. Remove the gasket.

  21. REMOVE NO. 1 WATER BY-PASS PIPE (except TMC Made Engine)


    1. A01CBHP

      Remove the bolt and 2 nuts, then remove the No. 1 water by-pass pipe.

    2. Remove the gasket.

  22. REMOVE NO. 3 WATER BY-PASS PIPE (for CVT)


    1. A01CCCO

      Remove the bolt and 2 nuts, then remove the No. 3 water by-pass pipe.

  23. DISCONNECT NO. 3 WATER BY-PASS HOSE (for TMC Made Engine with Engine Oil Cooler)


    1. A01CFN9E07
      Text in Illustration
      *1 No. 3 Water By-pass Hose
      *2 No. 4 Water By-pass Hose

      Disconnect the No. 3 water by-pass hose.

  24. REMOVE NO. 4 WATER BY-PASS HOSE (for TMC Made Engine with Engine Oil Cooler)


    1. Disconnect the No. 4 water by-pass hose.

  25. REMOVE OIL COOLER PIPE (for TMC Made Engine with Engine Oil Cooler)


    1. A01CANL

      for Automatic Transaxle:


      1. Remove the bolt, 2 nuts, oil cooler pipe and gasket.

  26. REMOVE UNION BOLT (for TMC Made Engine with Engine Oil Cooler)


    1. A01CE20

      Remove the union bolt.

  27. REMOVE IGNITION COIL ASSEMBLY


    1. A01CC5A

      Disconnect the 4 ignition coil connectors.

    2. Remove the 4 bolts and 4 ignition coils.

  28. REMOVE KNOCK SENSOR


    1. Disconnect the sensor connector.

    2. A01CEZ3

      Remove the nut and knock control sensor.

  29. REMOVE OIL PRESSURE SWITCH


    1. Disconnect the oil pressure switch connector.

    2. A01CESY

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  30. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01CFQU

      Disconnect the engine coolant temperature sensor connector.

    2. A01CCZRE01
      Text in Illustration
      *1 Gasket

      Remove the engine coolant temperature sensor and gasket.

  31. REMOVE RADIO SETTING CONDENSER


    1. A01CES8

      Remove the bolt and radio setting condenser.

  32. REMOVE STUD BOLT


    1. A01CAXE

      Using a socket wrench (8mm), remove the stud bolt from the engine mounting bracket RH.