ROOF HEADLINING (for 3 Door) INSTALLATION

CAUTION:

Some of these service operations affect the SRS airbag system. Be sure to read the precautionary notices concerning the SRS airbag system before servicing (w/ front seat side airbag and curtain shield airbag) Click here.


  1. INSTALL ROOF HEADLINING


    1. A0137PYE02
      Text in Illustration
      *1 Adhesive
      *2 Roof Headlining
      *a Marking

      Gently remove the backing sheet and any adhesive remaining on the roof panel.

      Tech Tips

      It is not necessary to remove the adhesive completely.

    2. Apply adhesive (Henkel Terostat 8595N/MT) to a new roof headlining.

      Specification
      Area Measurement
      A φ6 to 8 mm (0.236 to 0.315 in.)
      B 290 mm (11.417 in.)
      C 395 mm (15.551 in.)
      D -10 to 10 mm (-0.394 to 0.394 in.)
      E 20 to 30 mm (0.787 to 1.181 in.)

      Note


      • Apply adhesive 20 to 30 mm (0.787 to 1.181 in.) away from the markings placed on the roof headlining.

      • Avoid adhesive accumulation.

    3. A0136TL

      Install the roof headlining onto the vehicle.

    4. A01384FE02
      Text in Illustration
      *1 Adhesive
      *2 Roof Headlining
      *3 Needle
      *4 Roof Panel
      *a Center
      *b Insert Area
      *c Push UP Area

      Push the roof headlining up to the roof panel until the distance between the roof panel and the backing sheet is less than 4 mm (0.157 in.) at all 18 points shown in the illustration.

      Specification
      Area Measurement
      A 430 mm (16.929 in.)
      B 145 mm (5.709 in.)
      C 335 mm (13.189 in.)
      D 280 mm (11.024 in.)
      E 197 mm (7.756 in.)
      F 20 mm (0.787 in.)
      G 4 mm or less (0.157 in. or less)
      H 10 mm or less (0.394 in. or less)

      Note


      • Be sure to press the roof headlining onto the roof panel with clean hands.

      • Gently and uniformly press the whole roof headlining since pressing it locally could damage it.

    5. Insert a clean needle into the 18 points shown in the illustration from the roof headlining side, and press the roof headlining until the distance between the roof panel and roof headlining surface is less than 10 mm (0.394 in.).

      Note

      Do not stick the needle into areas where adhesive is applied, as this could make the roof headlining dirty.

    6. Engage the 2 hooks.

    7. Install the 2 clips.

  2. INSTALL ROOM LIGHT ASSEMBLY


    1. Connect the connector.

    2. Engage the 4 claws and install the room light assembly.

  3. INSTALL VISOR HOLDER

    Tech Tips

    Use the same procedure for both sides.


    1. A0136PU

      Engage the claw and install the visor holder.

    2. Tighten the screw.

  4. INSTALL VISOR ASSEMBLY RH


    1. Install the visor with the 2 screws.

    2. Install the visor into the visor holder.

  5. INSTALL VISOR ASSEMBLY LH

    Tech Tips

    Use the same procedure as for the RH side.

  6. INSTALL CENTER PILLAR GARNISH UPPER RH


    1. Pass the front seat outer belt through the slit of the center pillar garnish upper.

    2. Engage the claw and 2 clips, and install the center pillar garnish upper.

  7. INSTALL CENTER PILLAR GARNISH UPPER LH

    Tech Tips

    Use the same procedure as for the RH side.

  8. INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH


    1. Install the lap outer anchor plate of the front seat outer belt with the bolt.

      Torque:
      42 N*m  { 430 kgf*cm, 31 ft.*lbf }

  9. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH

    Tech Tips

    Use the same procedure as for the RH side.

  10. INSTALL ROOF SIDE GARNISH INNER RH


    1. Pass the rear seat outer belt through the slit of the roof side garnish inner.

    2. Engage the 4 claws and 7 clips, and install the roof side garnish inner.

    3. Tighten the screw.

    4. Install the clip.

  11. INSTALL ROOF SIDE GARNISH INNER LH

    Tech Tips

    Use the same procedure as for the RH side.

  12. INSTALL ROOF SIDE RAIL GARNISH REAR RH (w/ Curtain Shield Airbag)


    1. A0137ARE02
      Text in Illustration
      *1 New Clip

      Install a new clip.

    2. Engage the 5 claws and 2 clips, and install the roof side rail garnish rear.

  13. INSTALL ROOF SIDE RAIL GARNISH REAR LH (w/ Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  14. INSTALL ROOF SIDE RAIL GARNISH REAR RH (w/o Curtain Shield Airbag)


    1. Engage the 5 claws and 2 clips, and install the roof side rail garnish rear.

  15. INSTALL ROOF SIDE RAIL GARNISH REAR LH (w/o Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  16. INSTALL QUARTER INSIDE TRIM BOARD RH


    1. Engage the 7 claws and 7 clips, and install quarter inside trim board.

    2. Install the clip.

  17. INSTALL QUARTER INSIDE TRIM BOARD LH

    Tech Tips

    Use the same procedure as for the RH side.

  18. INSTALL REAR SEAT OUTER BELT ASSEMBLY RH


    1. Install the lap outer anchor plate of the rear seat outer belt with the bolt.

      Torque:
      42 N*m  { 430 kgf*cm, 31 ft.*lbf }

  19. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH

    Tech Tips

    Use the same procedure as for the RH side.

  20. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY


    1. Install the package tray trim panel.

  21. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)


    1. Remove the adhesive tape and protective cover.

    2. A0138EWE02
      Text in Illustration
      *1 New Clip

      Install a new clip.

    3. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  22. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  23. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)


    1. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  24. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  25. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. Install the front door opening trim weatherstrip.

  26. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Tech Tips

    Use the same procedure as for the RH side.

  27. INSTALL COWL SIDE TRIM BOARD RH


    1. Engage the 2 clips and stud bolt, and install the cowl side trim board.

  28. INSTALL COWL SIDE TRIM BOARD LH

    Tech Tips

    Use the same procedure as for the RH side.

  29. INSTALL REAR SEAT BACK ASSEMBLY (for Separate Seat Type)

    A0136X9E01

    1. Place the rear seat back in the cabin.

    2. Using several steps, install and tighten the 4 nuts, 4 bolts and 2 rear seat inner belts uniformly in the sequence shown in the illustration.

      Torque:
      22 N*m  { 225 kgf*cm, 16 ft.*lbf, for 1, 2, 3 and 4 }
      33.8 N*m  { 345 kgf*cm, 25 ft.*lbf, for 5 and 6 }
      42 N*m  { 430 kgf*cm, 31 ft.*lbf, for 7 and 8 }

    3. Lock the 2 hooks.

  30. INSTALL REAR SEAT BACK ASSEMBLY (for Bench Seat Type)

    A0136F8E01

    1. Place the rear seat back in the cabin.

    2. Using several steps, install and tighten the 2 nuts and 2 bolts uniformly in the sequence shown in the illustration.

      Torque:
      22 N*m  { 225 kgf*cm, 16 ft.*lbf }

    3. Engage the 2 hooks.

  31. INSTALL REAR SEAT CUSHION ASSEMBLY (for Separate Seat Type)

    A0137NL

    1. Engage the 4 hooks and install the rear seat cushion.

  32. INSTALL REAR SEAT CUSHION ASSEMBLY (for Bench Seat Type)

    A01392V

    1. Engage the 4 hooks and install the rear seat cushion.

  33. INSTALL FRONT SEAT ASSEMBLY LH

    A0136YG

    1. Using a clip remover, remove the wire harness clamp and connector clamp.

    2. Disconnect the buckle switch connector (w/ buckle switch connector).

    3. Disconnect the front seat side airbag connector, as shown in the illustration (w/ front seat side airbag).

    4. A0138FD

      Using a T40"TORX" socket wrench, remove the 4 bolts and front seat.

  34. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  36. INSPECT SRS WARNING LIGHT (w/ Front Seat Side Airbag and Curtain Shield Airbag)

    Click here