FRONT DOOR DISASSEMBLY

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait for at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

  3. REMOVE DOOR ASSIST GRIP COVER


    1. A01381SE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the door assist grip cover.

  4. REMOVE ASSIST GRIP ASSEMBLY

    A0137X5E01

    1. Remove the 2 screws.

    2. Disengage the 4 claws and remove the assist grip assembly.

  5. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY

    A0136LN

    1. Insert a clip remover between the window regulator plate and front door trim board sub-assembly.

    2. Turn the handle with the clip remover inserted, as shown in the illustration.

    3. Remove the front door window regulator handle assembly and retainer spring.

  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 5 Door)

    A013704

    1. Remove the screw.

    2. Disengage the 13 clips and remove the front door trim board sub-assembly.

  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 3 Door)

    A01369U

    1. Remove the screw.

    2. Disengage the 15 clips and remove the front door trim board sub-assembly.

  8. REMOVE FRONT DOOR SERVICE HOLE COVER

    A0138PI

    1. Remove the front door service hole cover.

      Tech Tips

      Remove any tape remaining on the door side.

  9. REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER

    A0138OT

    1. Remove the front door No. 2 service hole cover.

      Tech Tips

      Remove any tape remaining on the door side.

  10. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    A0137OM

    1. Remove the front door front lower frame upper cover by sliding it in the direction indicated by the arrow in the illustration.

  11. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

    A013718

    1. Remove the 2 screws.

    2. Disengage the 2 clips and remove the front door lower frame bracket garnish.

  12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    A0138TB

    1. Remove the 3 screws and outer rear view mirror assembly LH.

  13. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (for 5 Door)

    A0135U7E01

    1. Apply protective tape to the outer circumference of the front door belt moulding, as shown in the illustration.

    2. Using a moulding remover, disengage the 5 claws and remove the front door belt moulding.

  14. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (for 3 Door)

    A0138WEE01

    1. Apply protective tape to the outer circumference of the front door belt moulding, as shown in the illustration.

    2. Using a moulding remover, disengage the 6 claws and remove the front door belt moulding.

  15. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP ASSEMBLY

  16. REMOVE FRONT DOOR GLASS RUN

    A0138IL

    1. Remove the front door glass run.

  17. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Install the front door window regulator handle assembly.

    2. Remove the hole plug.

    3. A01382R

      Move the door glass until the 2 bolts can be seen through the service holes.

    4. Remove the 2 bolts and front door glass sub-assembly.

      Note

      Do not allow the front door glass sub-assembly to fall or be damaged when removing the screw.

    5. Remove the front door window regulator handle assembly.

  18. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

    A0138M0

    1. Remove the 4 nuts and front door window regulator sub-assembly.

      Note

      Do not allow the front door window regulator sub-assembly to fall or be damaged when removing the nuts.

      Tech Tips

      Remove the front door window regulator sub-assembly through the service hole.

  19. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

    A0136H6

    1. Remove the bolt and front door front lower frame sub-assembly.

  20. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

    A0137QE

    1. Remove the bolt and front door rear lower frame sub-assembly.

  21. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    A0138ZME02

    1. Disengage claw A.

      Text in Illustration
      *a Claw A

    2. Move the front door inside handle sub-assembly in the direction indicated by the arrow in the illustration. This will release the 2 claws and allow the removal of the front door inside handle sub-assembly.

    3. A0137TX

      Disconnect the cable from the front door inside handle sub-assembly by pulling it in the direction indicated by the arrow in the illustration.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

    A01364I

    1. Separate the round bar by turning the fastener in the direction indicated by the arrow in the illustration.

    2. Remove the round bar from the front door outside handle assembly.

    3. A01368M

      Remove the 2 nuts.

    4. A0136BC

      Remove the front door outside handle assembly in the direction shown in the illustration.

  23. REMOVE FRONT DOOR LOCK ASSEMBLY

    A01381Q

    1. Separate the round bar by turning the fastener in the direction indicated by the arrow in the illustration.

    2. Remove the round bar from the door lock cylinder.

    3. A0136UV

      Using a T30 "TORX" socket wrench, remove the 3 screws and front door lock assembly.

      Note

      Do not allow the front door lock assembly to fall or be damaged when removing the screw.

      Tech Tips

      Remove the front door lock assembly through the service hole.

  24. REMOVE DOOR LOCK CYLINDER AND KEY SET

    A01380R

    1. Remove the retainer in the direction indicated by the arrow in the illustration.

    2. A0135T4

      Remove the door lock cylinder and key set.

  25. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION

    A01365R

    1. Remove the 2 bolts and front door No. 2 stiffener cushion.

  26. REMOVE SIDE AIRBAG SENSOR ASSEMBLY (for 3 Door)

    A01372U

    1. Disconnect the airbag sensor connector, as shown in the illustration.

    2. Remove the bolt, hook and side airbag sensor.

  27. REMOVE FRONT DOOR CHECK ASSEMBLY

    A0136KF

    1. Remove the 2 bolts.

    2. Using a T40 "TORX" socket wrench, remove the screw and front door check assembly.

      Tech Tips

      Remove the front door check assembly through the service hole.