WINDSHIELD GLASS REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT WIPER ARM HEAD CAP

    A0136ST

    1. Using a screwdriver with its tip wrapped in protective tape, remove the front wiper arm head cap.

  3. REMOVE FRONT WIPER ARM


    1. Operate the wiper, then stop the windshield wiper motor assembly in the automatic stop position.

    2. A013933

      Remove the nut and front wiper main arm.

    3. A0135UZ

      Disengage the meshing of the secondary arm from the front wiper motor and link assembly.

      Note

      Do not bend the secondary arm when removing it.

  4. REMOVE HOOD TO COWL TOP SEAL

    A01379NE01

    1. Disengage the 8 clips and remove the hood to cowl top seal.

  5. REMOVE COWL TOP VENTILATOR LOUVER LH

    A0136Y2E01

    1. Remove the clip.

    2. Disengage the 9 claws and remove the cowl top ventilator louver LH.

    3. Disconnect the washer hose.

  6. REMOVE COWL TOP VENTILATOR LOUVER RH

    A0136GYE01

    1. Remove the clip.

    2. Disengage the 8 claws and remove the cowl top ventilator louver RH.

    3. Disconnect the washer hose.

  7. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

    A01379P

    1. Remove the inner rear view mirror assembly, as shown in the illustration.

  8. REMOVE FRONT SEAT ASSEMBLY LH

    A0136YG

    1. Using a clip remover, remove the wire harness clamp and connector clamp.

    2. Disconnect the buckle switch connector (driver seat only).

    3. Disconnect the front seat side airbag connector, as shown in the illustration (w/ front seat side airbag).

    4. A0138FD

      Using "Torx" socket wrench T40, remove the 4 bolts and front seat.

  9. REMOVE FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. REMOVE REAR SEAT CUSHION ASSEMBLY (for Separate Seat Type)

    A0137NL

    1. Disengage the 4 hooks and remove the rear seat cushion.

  11. REMOVE REAR SEAT CUSHION ASSEMBLY (for Bench Seat Type)

    A01392V

    1. Disengage the 4 hooks and remove the rear seat cushion.

  12. REMOVE REAR SEAT BACK ASSEMBLY (for Separate Seat Type)

    A0136X9

    1. Release the 2 hooks.

    2. Remove the 4 nuts, 4 bolts, 2 rear seat inner belts and rear seat back.

  13. REMOVE REAR SEAT BACK ASSEMBLY (for Bench Seat Type)

    A0136F8

    1. Disengage the 2 hooks.

    2. Remove the 2 nuts, 2 bolts and rear seat back.

  14. REMOVE COWL SIDE TRIM BOARD RH

    A0138HI

    1. Disengage the 2 clips and stud bolt, and remove the cowl side trim board.

  15. REMOVE COWL SIDE TRIM BOARD LH

    Tech Tips

    Use the same procedure as for the RH side.

  16. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for 5 Door)

    A01377Z

    1. Remove the front door opening trim weatherstrip.

  17. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for 3 Door)

    A0136UF

    1. Remove the front door opening trim weatherstrip.

  18. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for 3 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  20. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (for 5 Door)

    A0137N9

    1. Remove the rear door opening trim weatherstrip.

  21. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  22. REMOVE FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

    A0138EW

    1. Disengage the 2 clips and 2 claws, and remove the front pillar garnish.

    2. A0138GXE01

      Completly cover the airbag with a piece of cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.

      Note

      Cover the curtain shield airbag with the protective cover as soon as the front pillar garnish is removed.

  23. REMOVE FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

    A01391L

    1. Disengage the 2 clips and 2 claws, and remove the front pillar garnish.

  24. REMOVE FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  25. REMOVE FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  26. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (for 5 Door)

    A01366X

    1. Remove the package tray trim panel.

  27. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (for 3 Door)

    A0136DW

    1. Remove the package tray trim panel.

  28. REMOVE REAR SEAT OUTER BELT ASSEMBLY RH (for 5 Door)

    A0136AS

    1. Remove the bolt and lap outer anchor plate of the rear seat outer belt.

  29. REMOVE REAR SEAT OUTER BELT ASSEMBLY RH (for 3 Door)

    A0136LR

    1. Remove the bolt and lap outer anchor plate of the rear seat outer belt.

  30. REMOVE REAR SEAT OUTER BELT ASSEMBLY LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  31. REMOVE REAR SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  32. REMOVE REAR SEAT SIDE GARNISH RH (for 5 Door)

    A0138EW

    1. Disengage the 2 clips and 2 claws, and remove the front pillar garnish.

    2. A0138GXE01

      Completly cover the airbag with a piece of cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.

      Note

      Cover the curtain shield airbag with the protective cover as soon as the front pillar garnish is removed.

  33. REMOVE REAR SEAT SIDE GARNISH LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  34. REMOVE QUARTER INSIDE TRIM BOARD RH (for 3 Door)

    A0137YR

    1. Using a clip remover, remove the clip.

    2. Disengage the 7 claws and 7 clips, and remove the quarter inside trim board.

  35. REMOVE QUARTER INSIDE TRIM BOARD LH (for 3 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  36. REMOVE ROOF SIDE RAIL GARNISH REAR RH (for 3 Door, w/ Curtain Shield Airbag)

    A0137AR

    1. Disengage the 5 claws and 2 clips, and remove the roof side rail garnish.

  37. REMOVE ROOF SIDE RAIL GARNISH REAR RH (for 3 Door, w/o Curtain Shield Airbag)

    A0138DT

    1. Disengage the 5 claws and 2 clips, and remove the roof side rail garnish.

  38. REMOVE ROOF SIDE RAIL GARNISH REAR LH (for 3 Door, w/ Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  39. REMOVE ROOF SIDE RAIL GARNISH REAR LH (for 3 Door, w/o Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  40. REMOVE ROOF SIDE GARNISH INNER RH (for 5 Door)

    A013735

    1. Remove the clip and screw.

    2. Disengage the 3 clips and claw, and remove the roof side inner garnish.

  41. REMOVE ROOF SIDE GARNISH INNER RH (for 3 Door)

    A013736

    1. Remove the clip and screw.

    2. Disengage the 4 claws and 7 clips, and remove the roof side garnish.

  42. REMOVE ROOF SIDE GARNISH INNER LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  43. REMOVE ROOF SIDE GARNISH INNER LH (for 3 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  44. REMOVE CENTER PILLAR GARNISH LOWER RH (for 5 Door)

    A0137HU

    1. Disengage the 3 claws and 2 clips, and remove the center pillar garnish.

  45. REMOVE CENTER PILLAR GARNISH LOWER LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  46. REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH (for 5 Door)

    A0138E5

    1. Remove the bolt and lap outer anchor plate of the front seat outer belt.

  47. REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH (for 3 Door)

    A01380T

    1. Remove the bolt and lap outer anchor plate of the front seat outer belt.

  48. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  49. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH (for 3 Door)

    A01380T

    1. Remove the bolt and lap outer anchor plate of the front seat outer belt.

  50. REMOVE CENTER PILLAR GARNISH UPPER RH (for 5 Door)

    A0138AK

    1. Disengage the claw and clip, and remove the center pillar garnish.

  51. REMOVE CENTER PILLAR GARNISH UPPER RH (for 3 Door)

    A0136F6

    1. Disengage the claw and 2 clips, and remove the center pillar garnish.

  52. REMOVE CENTER PILLAR GARNISH UPPER LH (for 5 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  53. REMOVE CENTER PILLAR GARNISH UPPER LH (for 3 Door)

    Tech Tips

    Use the same procedure as for the RH side.

  54. REMOVE VISOR ASSEMBLY RH

    A0136SJ

    1. Remove the visor from the visor holder.

    2. Remove the 2 screws and visor.

  55. REMOVE VISOR ASSEMBLY LH

    Tech Tips

    Use the same procedure as for the RH side.

  56. REMOVE VISOR HOLDER

    A01380KE01

    Tech Tips

    Use the same procedure as for the opposite side.


    1. Remove the screw.

    2. Using a moulding remover, disengage the claw and remove the visor holder.

  57. REMOVE ROOM LIGHT ASSEMBLY

    A0137BLE01

    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove room light assembly No. 1.

    2. A01371E

      Remove the connector cover.

    3. Remove the bulb.

  58. REMOVE ROOF HEADLINING ASSEMBLY (5 DOOR)

    A0136S2

    1. Using a clip remover, remove the 2 clips.

    2. Disengage the 2 hooks.

    3. A0138T1E01

      Cut slits in the roof headlining, using a knife, as shown by the lines in the illustration.

      Specification
      Area Measurement
      A 6 mm (0.236 in.)
      B 380 mm (14.961 in.)
      C 390 mm (15.354 in.)
      D 230 mm (9.055 in.)
      E 495 mm (19.488 in.)
      F 76 mm (2.992 in.)
      G 167 mm (8.575 in.)

      Note

      Do not cut the roof headlining to a depth of more than 6 mm (0.236 in.) to avoid damaging the roof panel.

    4. Insert a finger between the roof headlining and roof panel, and gently pull down and remove the roof headlining and each adhesive line, one by one.

      Note

      Do not pull the roof headlining downward with excessive force in order to avoid damaging the roof panel.

    5. A013816

      Remove the roof headlining from the vehicle.

  59. REMOVE ROOF HEADLINING ASSEMBLY (3 DOOR)

    A0135SZ

    1. Using a clip remover, remove the 2 clips.

    2. Disengage the 2 hooks.

    3. A0136H7E01

      Cut slits in the roof headlining, using a knife, as shown by the lines in the illustration.

      Specification
      Area Measurement
      A 6 mm (0.236 in.)
      B 380 mm (14.961 in.)
      C 390 mm (15.354 in.)
      D 230 mm (9.055 in.)
      E 495 mm (19.488 in.)
      F 76 mm (2.992 in.)
      G 167 mm (8.575 in.)

      Note

      Do not cut the roof headlining to a depth of more than 6 mm (0.236 in.) to avoid damaging the roof panel.

    4. Insert a finger between the roof headlining and roof panel, and gently pull down and remove the roof headlining and each adhesive line, one by one.

      Note

      Do not pull the roof headlining downward with excessive force in order to avoid damaging the roof panel.

    5. A01369X

      Remove the roof headlining from the vehicle.

  60. REMOVE WINDSHIELD GLASS

    A0135TRE01

    1. Apply protective tape to the outer circumference of the windshield glass, as shown in the illustration.

    2. From the interior, insert piano wires between the vehicle body and windshield glass, as shown in the illustration.

    3. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.

      Note


      • When separating the windshield glass from the vehicle, do not damage the vehicle's paintwork or exterior/interior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

    4. A0135T7E01

      Place matchmarks on the windshield glass and vehicle body in the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed unless the windshield glass is going to be reused.

    5. Cut through the adhesive by pulling the piano wire around the windshield glass.

    6. A0137DAE01

      Disengage the 2 stoppers.

    7. Using suction cups, remove the windshield glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the windshield glass.