BACK DOOR GLASS INSTALLATION


  1. INSTALL BACK DOOR PROTECTOR BASE ASSEMBLY NO.2

    A013632E01

    1. Peel the release paper from 2-sided tape.

    2. Install back door protector base assembly No. 2 onto the back door glass with one edge aligned with mark A, as shown in the illustration.

  2. INSTALL BACK DOOR PROTECTOR BASE ASSEMBLY NO.1

    A0138TEE01

    1. Peel the release paper from 2-sided tape.

    2. Install back door protector base assembly No. 1 onto the back door glass with one edge aligned with mark B, as shown in the illustration.

  3. INSTALL REAR WIPER MOTOR GROMMET

    A0137KF

    1. Install the rear wiper motor grommet onto the back door glass sub-assembly.

  4. INSTALL BACK DOOR HINGE SUB-ASSEMBLY UPPER LH

    A0137LR

    1. Install the back door hinge sub-assembly LH with the nut.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  5. INSTALL BACK DOOR HINGE SUB-ASSEMBLY UPPER RH

    Tech Tips

    Use the same procedure as described for the LH side.

  6. INSTALL BACK DOOR GLASS


    1. Install the 2 back door upper hinge retainers onto the back door glass.

    2. A0137NV

      Provisionally install the back door damper stay bracket upper LH with the bolt.

    3. A0135VM

      Install the quarter window hinge retainer and bush onto the back door glass from outside the back door glass, then tighten the back door damper stay bracket upper LH with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A0136HR

      Install the back door glass with the 2 bolts.

      Torque:
      17 N*m  { 168 kgf*cm, 12 in.*lbf }

  7. INSTALL BACK DOOR STAY ASSEMBLY

    A0138NX

    1. Install the back door stay bolt.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
    2. A0136TE

      Install the 2 stop rings onto the back door stay assembly.

    3. A01382A

      Install the back door stay assembly.

      Note

      Push in the back door stay assembly until it makes a click sound.

    4. A0137MA

      Install the screw and clip.

  8. INSTALL BACK DOOR HANDLE ASSEMBLY OUTSIDE

    A0137TW

    1. Install the back door outside handle assembly onto the back door glass.

  9. INSTALL BACK DOOR LOWER LOCK STRIKER ASSEMBLY

    A0136JC

    1. Install the back door lock striker assembly with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  10. CONNECT WIRE HARNESS

    A013807

    1. Fit the wire harness into the groove of the back door protector base No. 2, and install the back door protector cover No. 2.

    2. A0137OEE01

      Fit the wire harness into the groove of the back door protector base No. 1, and install the back door protector cover No. 1.

    3. A0136KG

      Connect the wire harness clamp.

    4. A0136ZAE01

      Connect the 2 connectors.

  11. INSTALL REAR WIPER MOTOR ASSEMBLY

    A0137WC

    1. Install the rear wiper motor assembly with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the connector.

  12. INSTALL REAR WIPER MOTOR COVER

    A0137MR

    1. Install the rear wiper motor cover.

  13. INSTALL REAR WIPER LINK CAP

    A01361X

    1. Install the rear wiper link pivot washer No. 1.

    2. A0138OF

      Install the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    3. A0137KB

      Install the rear wiper link cap.

  14. INSTALL REAR WIPER ARM

    A01390ME03

    1. Scrape any metal powder off the serrated part of the wiper arm with a round file or equivalent (when reinstalling).

    2. Clean the wiper pivot serrations with a wire brush.

    3. Operate the wiper, then stop the windshield wiper motor assembly in the automatic stop position.

    4. A0135TFE01

      Install the rear wiper arm into position shown in the illustration with the nut.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Tech Tips

      Hold down the arm hinge by hand while tightening the nut.

    5. A01372B

      Close the rear wiper arm head cap.

  15. INSTALL BACK DOOR EMBLEM NO.1


    1. Using an infrared light, heat the double sided tape remaining on the back door glass.

      Heating Temperature
      Item Temperature
      Back Door Emblem No. 1 40 to 60°C (104 to 140°F)

    2. Using a piece of cloth, rub off the remaining double sided tape from the back door glass.

      Note

      Installing the name plate with any double sided tape remaining on the back door glass may cause adhesion failure.

      So completely remove the double sided tape.

    3. Clean the attachment surface on the back door glass using a non-residue solvent.

    4. Apply Primer G to the attachment surface on the back door glass.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    5. A01367ZE02
      Text in Illustration
      *a Center

      Install a new back door emblem.

      Specification
      Area Measurement
      A 59 to 61 mm (2.323 to 2.402 in.)
      B 64.2 to 66.2 mm (2.528 to 2.606 in.)

      Note

      Do not expose the emblem to water within 24 hours of installation.

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }