BLOWER MOTOR INSTALLATION


  1. INSTALL BLOWER FAN MOTOR

    A0136R4

    1. Turn the blower fan motor clockwise, engage the claw and install the blower fan motor.

    2. Connect the connector.

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT


    1. Install the instrument panel reinforcement with the 6 bolts.

      Torque:
      29 N*m  { 300 kgf*cm, 21 ft.*lbf }
      A0136UE

    2. Install the bolt.

      Torque:
      3.7 N*m  { 38 kgf*cm, 32 in.*lbf }

    3. Engage the 7 clamps.

      A0138QPE01

  3. INSTALL INSTRUMENT PANEL TO COWL BRACE CENTER

    A01374X

    1. Install the instrument panel to cowl brace center with the bolt and nut.

      Torque:
      29 N*m  { 300 kgf*cm, 21 ft.*lbf }

  4. INSTALL RELAY BLOCK ASSEMBLY

    A01374PE01

    1. Engage the clamp.

    2. Install the relay block assembly with the screw.

      Torque:
      3.7 N*m  { 38 kgf*cm, 32 in.*lbf }

  5. INSTALL CONNECTOR HOLDER

    A0135XH

    1. Install the connector holder with the screw.

      Torque:
      3.7 N*m  { 38 kgf*cm, 32 in.*lbf }

  6. INSTALL DOOR CONTROL WITH RECEIVER ECU ASSEMBLY

    A0136SW

    1. Install the door control with receiver ECU assembly with the bolt.

      Torque:
      3.7 N*m  { 38 kgf*cm, 32 in.*lbf }

    2. Connect the connector.

  7. INSTALL TRANSPONDER KEY ECU ASSEMBLY

    A0137HA

    1. Connect the connector.

    2. Install the transponder key ECU assembly with the bolt.

      Torque:
      3.7 N*m  { 38 kgf*cm, 32 in.*lbf }

  8. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY NO. 1

    A0137AVE01

    1. Install the instrument panel brace sub-assembly No. 1 with the bolt, nut and screw.

      Torque:
      29 N*m  { 300 kgf*cm, 21 ft.*lbf, for bolt }
      29 N*m  { 300 kgf*cm, 21 ft.*lbf, for nut }
      1.2 N*m  { 12 kgf*cm, 11 in.*lbf, for screw }

    2. Install the 2 wire harness clamp bolts.

    3. Engage the 2 clamps.

    4. Install the floor carpet with the clip.

  9. INSTALL STEERING COLUMN ASSEMBLY

    A0138IZ

    1. Install the steering column assembly with the 3 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    2. A0137H2

      Engage the 3 clamps and connect the wire harness.

    3. A0136LD

      Engage the 2 connectors.

    4. A0137IGE01

      Provisionally install the intermediate shaft assembly with bolt A.

    5. Align the matchmarks on the intermediate shaft assembly No. 2 and steering gear assembly.

    6. Tighten bolt B and bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  10. INSTALL STEERING COLUMN PROTECTOR NO. 1 (RHD-E/PS-MT)

    A0138PB

    1. Install the steering column protector No. 1 onto the power steering motor assembly with the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  11. INSTALL STEERING COLUMN HOLE COVER PLATE

    A0136Y5

    1. Engage the steering hole plate.

  12. INSTALL INSTRUMENT PANEL ASSEMBLY LOWER


    1. Install the instrument panel lower with the 2 bolts <F>, 5 screws <I> or <H>, screw <G>, screw <J> and 2 clips.

      Torque:
      3.7 N*m  { 38 kgf*cm, 33 in.*lbf, for screw <J> }

    2. Connect the connectors and 3 wire harness clamps.

      A01388AE01
    3. A0138HB

      Connect the antenna cord by engaging the 4 fastenings.

  13. INSTALL CONSOLE BOX (for Manual Transaxle)

    A01378KE01

    1. Engage the 2 claws and install the console box.

    2. Install the bolt <E>.

    3. Install the box bottom mat.

    4. Install the shift knob.

  14. REMOVE CONSOLE BOX (for Multi-Mode Manual Transaxle)

    A0137KCE02

    1. Engage the 2 claws and install the console box.

    2. Install the bolt <E>.

    3. Install the box bottom mat.

  15. REMOVE FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Multi-Mode Manual Transaxle)

    A0136QG

    1. Engage the 4 claws and install the floor shift position indicator housing sub-assembly.

    2. A0137LF

      Install the shift knob.

  16. INSTALL HEATER CONTROL ASSEMBLY (for LHD)

    A0137HM

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert each cable into the instrument panel.

    2. A0137SPE01

      Pass the white air inlet cable between the instrument panel and wire harness.

    3. Pass the black air mix cable between the instrument panel and wire harness.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  17. INSTALL HEATER CONTROL ASSEMBLY (for RHD)

    A0138TT

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert the cable into the instrument panel.

    2. A0137T7E01

      Pass the white air inlet cable through the wire harness.

    3. Pass the black air mix cable between the instrument panel and brace.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  18. SET HEATER CONTROL ASSEMBLY

    A0137FKE01

    1. Make sure that the levers are placed in the position shown in the illustration.

  19. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

    A01385VE01

    1. Turn the mode link to the DEF position.

    2. Install the cable ring onto the motor link.

    3. Hold the mode wheel knob of the heater control and install the defroster cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  20. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

    A0136TQE01

    1. Turn the temperature control link to the MAX-cool position.

    2. Install the cable ring onto the temperature control link.

    3. Hold the mode wheel knob of the heater control and install the mode cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  21. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY

    A01363GE01

    1. Turn the air inlet control link to the RECIRCULATION position.

    2. Turn the air inlet control link to the FRESH AIR position.

    3. Install the cable ring onto the air inlet control link.

    4. Hold the air inlet lever knob of the heater control and install the air inlet cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air inlet lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  22. INSTALL COWL SIDE TRIM BOARD LH


    1. A0137W2E01

      Engage the 2 clips and claw, and install the cowl side trim board LH.

  23. INSTALL COWL SIDE TRIM BOARD RH

  24. INSTALL INSTRUMENT PANEL ASSEMBLY


    1. Engage the 4 clips and 5 claws and install the instrument panel assembly.

      Note

      Make sure that there are no gaps between the instrument panel upper and instrument panel lower panel.

      A0138IQ

    2. Install the bolt <A>, 2 nuts <D> and 2 screws <B>.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf, for bolt <A> }
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf, for nut <D> }
      A0137GXE01
    3. A0138UJ

      Connect the airbag connector, as shown in the illustration.

    4. A0136KRE02

      Engage the 2 claws and close the cover.

  25. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER

    A0136KWE01

    1. Connect the connectors.

    2. Engage the 4 clips and 3 claws and install the instrument cluster finish panel center.

    3. Install the screw <B>.

    4. Install the control knob.

  26. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    A0136BT

    1. Connect the connector.

    2. A01362K

      Install the 2 screws.

  27. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO. 2

    A0136QKE01

    1. Engage the 2 claws.

  28. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

  29. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO. 1

  30. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

    A0138GXE01

    1. Remove the adhesive tape and protective cover.

    2. A0138EWE01

      Install a new clip.

    3. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  31. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  32. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

    A01391L

    1. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  33. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  34. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    A01380D

    1. Install the front door opening trim weatherstrip.

  35. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

  36. INSTALL COMBINATION SWITCH ASSEMBLY


    1. A0137JG

      Engage the 2 claws and install the combination switch assembly, as shown in the illustration.

    2. A0138EYE01

      Install the combination switch assembly with the clamp.

    3. A01362T

      Connect the 3 connectors.

  37. INSTALL SPIRAL CABLE SUB-ASSEMBLY

    A01383L

    1. Check that the front wheels are facing straight ahead.

    2. Set the turn signal switch in the neutral position.

      Note

      Make sure that the turn signal switch is in the neutral position or the pin of the turn signal switch may be snapped.

    3. Engage the 3 claws and install the spiral cable.

      Note

      When replacing the spiral cable with a new one, remove the lock pin before installing the steering wheel.

    4. Connect the steering angle sensor connector (w/ VSC).

    5. Connect the airbag connector, as shown in the illustration.

      Note

      When handling the airbag connector, do not damage the airbag wire harness.

    6. Connect the horn connector.

  38. INSTALL COMBINATION METER ASSEMBLY

    A0137AB

    1. Connect the 14 connectors.

    2. Install the combination meter with the 2 bolts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  39. INSTALL TACHOMETER ASSEMBLY (w/ Tachometer)

    A0135U6

    1. Install the tachometer with the bolt.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    2. Connect the connector.

  40. INSTALL STEERING COLUMN LOWER COVER

    A0136RZ

    1. Install the steering column lower cover with the screw.

  41. INSTALL STEERING COLUMN UPPER COVER

    A0136TV

    1. Install the steering column cover upper, as shown in the illustration (w/ tachometer).

    2. A0136OJE02

      While turning the steering wheel to the right and left, engage the 4 claws and install the steering column cover upper with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }
    3. A0137VI

      Tighten the screw behind the tachometer (w/ tachometer).

      Note

      Tighten the screw if the tachometer has been extended and the column cover has been removed.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  42. ADJUST SPIRAL CABLE SUB-ASSEMBLY

    A0138C8

    1. Check that the ignition switch is turned to OFF.

    2. Check that the cable is disconnected from the negative battery terminal.

      CAUTION:

      After disconnecting the cable from the negative battery terminal, wait for at least 90 seconds before starting the operation.

    3. Turn the spiral cable counterclockwise slowly by hand until it feels firm.

    4. A01368AE01

      Rotate the spiral cable clockwise approximately 2.5 turns until the marks are matched again.

      Tech Tips

      The spiral cable will rotate approximately 2.5 turns to both left and right of the center.

  43. INSTALL STEERING WHEEL ASSEMBLY


    1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  44. INSTALL HORN BUTTON ASSEMBLY

    A0136JY

    1. Support the steering pad with one hand, as shown in the illustration.

    2. Connect the airbag connector, as shown in the illustration.

      Note

      When handling the airbag connector, do not damage the airbag wire harness.

    3. Connect the horn connector.

    4. A0138S9E01

      Confirm that the circumference groove of the screw fits into the screw case, and place the steering pad onto the steering wheel.

    5. Using "Torx" socket wrench T30, tighten the 2 screws.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

  45. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  46. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  47. INSPECT SRS WARNING LIGHT

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