HEATER CONTROL ASSEMBLY INSTALLATION


  1. INSTALL AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (for LHD)

    A0138JWE01

    1. Install the cable ring and clamp of the air inlet cable, as shown in the illustration.

  2. INSTALL AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (for RHD)

    A0135VPE01

    1. Install the cable ring and clamp of the air inlet cable, as shown in the illustration.

  3. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

    A0137ZE

    1. Install the cable ring and clamp of the defroster cable, as shown in the illustration.

  4. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

    A0138BB

    1. Install the cable ring and clamp of the air mix cable, as shown in the illustration.

  5. INSTALL HEATER CONTROL ASSEMBLY (for LHD)

    A0137HM

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert each cable into the instrument panel.

    2. A0137SPE01

      Pass the white air inlet cable between the instrument panel and wire harness.

    3. Pass the black air mix cable between the instrument panel and wire harness.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  6. INSTALL HEATER CONTROL ASSEMBLY (for RHD)

    A0138TT

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert the cable into the instrument panel.

    2. A0137T7E01

      Pass the white air inlet cable through the wire harness.

    3. Pass the black air mix cable between the instrument panel and brace.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  7. SET HEATER CONTROL ASSEMBLY

    A0137FKE01

    1. Make sure that the levers are placed in the position shown in the illustration.

  8. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

    A01385VE01

    1. Turn the mode link to the DEF position.

    2. Install the cable ring onto the motor link.

    3. Hold the mode wheel knob of the heater control and install the defroster cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  9. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

    A0136TQE01

    1. Turn the temperature control link to the MAX-cool position.

    2. Install the cable ring onto the temperature control link.

    3. Hold the mode wheel knob of the heater control and install the mode cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  10. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY

    A01363GE01

    1. Turn the air inlet control link to the RECIRCULATION position.

    2. Turn the air inlet control link to the FRESH AIR position.

    3. Install the cable ring onto the air inlet control link.

    4. Hold the air inlet lever knob of the heater control and install the air inlet cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air inlet lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  11. INSTALL INSTRUMENT PANEL ASSEMBLY


    1. Engage the 4 clips and 5 claws and install the instrument panel assembly.

      Note

      Make sure that there are no gaps between the instrument panel upper and instrument panel lower panel.

      A0138IQ

    2. Install the bolt <A>, 2 nuts <D> and 2 screws <B>.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf, for bolt <A> }
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf, for nut <D> }
      A0137GXE01
    3. A0138UJ

      Connect the airbag connector, as shown in the illustration.

    4. A0136KRE02

      Engage the 2 claws and close the cover.

  12. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER

    A0136KWE02

    1. Connect the connectors.

    2. Engage the 4 clips and 3 claws and install the instrument cluster finish panel center.

    3. Install the screw.

    4. Install the control knob.

  13. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    A0136BT

    1. Connect the connector.

    2. A01362K

      Install the 2 screws.

  14. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO. 2

    A0136QKE01

    1. Engage the 2 claws.

  15. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

  16. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO. 1

  17. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

    A0138GXE01

    1. Remove the adhesive tape and protective cover.

    2. A0138EWE01

      Install a new clip.

    3. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  18. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  19. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

    A01391L

    1. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  20. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

    Tech Tips

    Use the same procedure as for the RH side.

  21. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    A01380D

    1. Install the front door opening trim weatherstrip.

  22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

  23. INSTALL TACHOMETER ASSEMBLY (w/ Tachometer)

    A0135U6

    1. Install the tachometer with the bolt.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    2. Connect the connector.

  24. INSTALL STEERING COLUMN UPPER COVER

    A0136TV

    1. Install the steering column cover upper, as shown in the illustration (w/ tachometer).

    2. A0136OJE02

      While turning the steering wheel to the right and left, engage the 4 claws and install the steering column cover upper with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }
    3. A0137VI

      Tighten the screw behind the tachometer (w/ tachometer).

      Note

      Tighten the screw if the tachometer has been extended and the column cover has been removed.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  26. INSPECT SRS WARNING LIGHT

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