POWER STEERING GEAR REASSEMBLY


  1. INSTALL STEERING RACK HOUSING GROMMET NO. 1

    A0135WTE01

    1. Using SST, install 4 No. 1 new steering rack housing grommets.

      SST
      09950-70010   ( 09951-07100 )
      09950-60010   ( 09951-00460 )
      09631-20081
      09309-60010

  2. INSTALL STEERING RACK END SUB-ASSEMBLY

    A0135TEE01

    1. Fill the ball joints of the RH and LH rack ends with molybdenum disulfide lithium base grease.

    2. A0136GLE01

      Using SST, hold the steering rack LH side and install the rack end sub-assembly.

      SST
      09922-10010
      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf, for use without SST }
      43 N*m  { 438 kgf*cm, 32 ft.*lbf, for use with SST }

      Note


      • Use a torque wrench with a fulcrum length of 345 mm (13.58 in.).

      • Use SST in the correct direction, as shown in the illustration.

      • Securely hold the steering rack.

    3. A0136A6E01

      Using SST, install the rack end sub-assembly.

      SST
      09922-10010
      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf, for use without SST }
      43 N*m  { 438 kgf*cm, 32 ft.*lbf, for use with SST }

      Note


      • Use a torque wrench with a fulcrum length of 345 mm (13.58 in.).

      • Use SST in the correct direction, as shown in the illustration.

      • Securely hold the steering rack.

  3. INSTALL STEERING RACK BOOT LH

    A0138RVE01

    1. Apply silicon grease to the inside of the small opening of the rack boot LH.

    2. Install the rack boot LH in the groove on the rack housing.

      Note

      Do not twist the rack boot LH.

  4. INSTALL STEERING RACK BOOT RH

    Tech Tips

    Perform the same procedure as for the rack boot LH.

  5. INSTALL STEERING RACK BOOT CLAMP LH

    A0135ZRE01

    1. Install a new rack boot clamp LH onto the rack boot LH.

      Note

      Do not damage the rack boot LH.

    2. Using SST, pinch the rack boot clamp LH so that the clearance is within the specifications.

      SST
      09521-24010
      Clearance
      3.0 mm (0.12 in.) or less

      Note

      Do not twist the rack boot LH.

  6. INSTALL STEERING RACK BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the rack boot clamp LH.

  7. INSTALL STEERING RACK BOOT CLIP


    1. Using pliers, install the 2 rack boot clips onto the RH and LH rack boots.

  8. INSTALL TIE ROD END SUB-ASSEMBLY LH

    A0138WDE01

    1. Screw the lock nut and the tie rod end sub-assembly LH on the rack end sub-assembly until the matchmarks are aligned and provisionally tighten the lock nut.

      Tech Tips

      Fully tighten the lock nut after adjusting the toe-in.

  9. INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.