STEERING COLUMN ASSEMBLY INSTALLATION


  1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    A013871E01
    Text in Illustration
    *a Matchmark

    1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly.

    2. Install the No. 2 steering intermediate shaft assembly to the steering column assembly with the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  2. INSTALL STEERING COLUMN ASSEMBLY


    1. Install the steering column assembly with the 3 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    2. Engage the 3 clamps and connect the wire harness.

    3. Connect the 2 connectors.

    4. A0137IGE06
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering gear assembly.

    5. Temporally install the No. 2 steering intermediate shaft assembly with bolt B.

    6. Tighten bolt B and bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  3. INSTALL NO. 1 STEERING COLUMN PROTECTOR (for Manual Transaxle RHD)


    1. Install the No. 1 steering column protector to the power steering motor assembly with the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  4. INSTALL STEERING COLUMN HOLE COVER PLATE


    1. Engage the steering column hole cover plate.

  5. INSTALL INSTRUMENT PANEL ASSEMBLY LOWER


    1. Install the instrument panel lower with the 2 bolts <C>, 5 screws <E> or <F>, screw <D>, screw <G> and 2 clips.

      Torque:
      3.7 N*m  { 38 kgf*cm, 33 in.*lbf, for screw <G> }

    2. Connect the connectors and engage the 3 wire harness clamps.

      A013812E01

    3. Connect the antenna cord by engaging the 4 fastenings.

  6. INSTALL CONSOLE BOX (for Manual Transaxle)

    A01378K

    1. Engage the 2 claws and install the console box.

    2. Install the bolt <B>.

    3. Install the box bottom mat.

    4. Turn the shift knob in the direction indicated by the arrow in the illustration to install it.

  7. INSTALL CONSOLE BOX (for Multi-Mode Manual Transaxle)


    1. Engage the 2 claws and install the console box.

    2. Install the bolt <B>.

    3. Install the box bottom mat.

  8. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Multi-Mode Manual Transaxle)


    1. Engage the 4 claws and install the floor shift position indicator housing sub-assembly.

    2. A0137LF

      Turn the shift knob in the direction indicated by the arrow in the illustration to install it.

  9. INSTALL HEATER CONTROL ASSEMBLY (for LHD)

    A0137HM

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert each cable into the instrument panel.

    2. A0137SPE02
      Text in Illustration
      *1 Defroster Cable
      *2 Air Inlet Cable
      *3 Air Mix Cable

      Pass the white air inlet cable between the instrument panel and wire harness.

    3. Pass the black air mix cable between the instrument panel and wire harness.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  10. INSTALL HEATER CONTROL ASSEMBLY (for RHD)

    A0138TT

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert the cable into the instrument panel.

    2. A0137T7E02
      Text in Illustration
      *1 Defroster Cable
      *2 Air Inlet Cable
      *3 Air Mix Cable

      Pass the white air inlet cable through the wire harness.

    3. Pass the black air mix cable between the instrument panel and brace.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  11. SET HEATER CONTROL ASSEMBLY

    A0137FKE02
    Text in Illustration
    *a LHD
    *b RHD

    1. Make sure that the levers are placed in the position shown in the illustration.

  12. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY


    1. A01385VE02
      Text in Illustration
      *a Mode Link
      *b DEF
      *c FACE
      *d Front Side

      Turn the mode link to the DEF position.

    2. Install the cable ring onto the motor link.

    3. Hold the mode wheel knob of the heater control and install the defroster cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  13. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


    1. A0136TQE02
      Text in Illustration
      *a Temperature Control Link
      *b COOL
      *c WARM
      *d Front Side

      Turn the temperature control link to the MAX-cool position.

    2. Install the cable ring onto the temperature control link.

    3. Hold the mode wheel knob of the heater control and install the mode cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  14. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY


    1. A01363GE02
      Text in Illustration
      *a LHD
      *b RHD
      *c Air Inlet Control Link
      *d FRESH
      *e RECIRCULATION
      *f Front Side

      Turn the air inlet control link to the RECIRCULATION position.

    2. Turn the air inlet control link to the FRESH AIR position.

    3. Install the cable ring onto the air inlet control link.

    4. Hold the air inlet lever knob of the heater control and install the air inlet cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air inlet lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  15. INSTALL COWL SIDE TRIM BOARD LH


    1. Engage the 2 clips and claw, and install the cowl side trim board LH.

  16. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Perform the same procedure as for the LH.

  17. INSTALL COMBINATION SWITCH ASSEMBLY


    1. Engage the 2 claws and install the combination switch assembly.

    2. Install the combination switch assembly with the clamp.

    3. Connect the 3 connectors.

  18. INSTALL SPIRAL CABLE SUB-ASSEMBLY

    A01383L

    1. Check that the front wheels are facing straight ahead.

    2. Set the turn signal switch in the neutral position.

      Note

      Make sure that the turn signal switch is in the neutral position or the pin of the turn signal switch may be snapped.

    3. Engage the 3 claws and install the spiral cable.

      Note

      When replacing the spiral cable with a new one, remove the lock pin before installing the steering wheel.

    4. Connect the steering angle sensor connector (w/ VSC).

    5. Connect the airbag connector, as shown in the illustration.

      Note

      When handling the airbag connector, do not damage the airbag wire harness.

    6. Connect the horn connector.

  19. INSTALL STEERING COLUMN LOWER COVER

    A0136RZ

    1. Install the steering column lower cover with the screw.

  20. INSTALL STEERING WHEEL ASSEMBLY


    1. Align the matchmarks on the steering wheel assembly and the steering main shaft assembly.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  21. INSTALL STEERING PAD

    A0136JY

    1. Support the steering pad with one hand, as shown in the illustration.

    2. Connect the airbag connector, as shown in the illustration.

      Note

      When handling the airbag connector, do not damage the airbag wire harness.

    3. Connect the horn connector.

    4. A0138S9E01

      Confirm that the circumference groove of the screw fits into the screw case, and place the steering pad onto the steering wheel.

    5. Using "Torx" socket wrench T30, tighten the 2 screws.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

  22. INSTALL INSTRUMENT PANEL ASSEMBLY

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  23. INSTALL COMBINATION METER ASSEMBLY

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  24. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  26. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT

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