STEERING COLUMN ASSEMBLY INSTALLATION


  1. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2

    A0137Z0

    1. Align the matchmarks on the steering intermediate shaft assembly No. 2 and steering column assembly.

    2. Install the steering intermediate shaft assembly No. 2 onto the steering column assembly with the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  2. INSTALL STEERING COLUMN ASSEMBLY

    A0138IZ

    1. Install the steering column assembly with the 3 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    2. A0137H2

      Engage the 3 clamps and connect the wire harness.

    3. A0136LD

      Engage the 2 connectors.

    4. A0137IGE01

      Provisionally install the intermediate shaft assembly with bolt A.

    5. Align the matchmarks on the intermediate shaft assembly No. 2 and steering gear assembly.

    6. Tighten bolt B and bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  3. INSTALL STEERING COLUMN PROTECTOR NO.1 (RHD-E/PS-MT)

    A0138PB

    1. Install the steering column protector No. 1 onto the power steering motor assembly with the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  4. INSTALL STEERING COLUMN HOLE COVER PLATE

    A0136Y5

    1. Engage the steering hole plate.

  5. INSTALL INSTRUMENT PANEL ASSEMBLY LOWER


    1. Install the instrument panel lower with the 2 bolts <F>, 5 screws <I> or <H>, screw <G>, screw <J> and 2 clips.

      Torque:
      3.7 N*m  { 38 kgf*cm, 33 in.*lbf, for screw <J> }

    2. Connect the connectors and 3 wire harness clamps.

      A01388AE01
    3. A0138HB

      Connect the antenna cord by engaging the 4 fastenings.

  6. INSTALL CONSOLE BOX

    A01378KE01

    1. Engage the 2 claws and install the console box.

    2. Install the bolt <E>.

    3. Install the box bottom mat.

    4. Install the shift knob.

  7. INSTALL HEATER CONTROL ASSEMBLY (for LH)

    A0137HM

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert each cable into the instrument panel.

    2. A0137SPE01

      Pass the white air inlet cable between the instrument panel and wire harness.

    3. Pass the black air mix cable between the instrument panel and wire harness.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  8. INSTALL HEATER CONTROL ASSEMBLY (for RH)

    A0138TT

    Note

    Do not bend the cable when installing the heater control assembly.


    1. Insert the cable into the instrument panel.

    2. A0137T7E01

      Pass the white air inlet cable through the wire harness.

    3. Pass the black air mix cable between the instrument panel and brace.

    4. Pass the blue defroster cable between the instrument panel reinforcement and wire harness, and then outside the wire harness clamp.

    5. A0138YNE01

      Engage the 2 claws and install the heater control assembly with the 2 screws.

  9. SET HEATER CONTROL ASSEMBLY

    A0137FKE01

    1. Make sure that the levers are placed in the position shown in the illustration.

  10. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

    A01385VE01

    1. Turn the mode link to the DEF position.

    2. Install the cable ring onto the motor link.

    3. Hold the mode wheel knob of the heater control and install the defroster cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  11. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

    A0136TQE01

    1. Turn the temperature control link to the MAX-cool position.

    2. Install the cable ring onto the temperature control link.

    3. Hold the mode wheel knob of the heater control and install the mode cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air mix lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  12. INSTALL AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY

    A01363GE01

    1. Turn the air inlet control link to the RECIRCULATION position.

    2. Turn the air inlet control link to the FRESH AIR position.

    3. Install the cable ring onto the air inlet control link.

    4. Hold the air inlet lever knob of the heater control and install the air inlet cable onto the clamp while pulling it in the direction indicated by arrow A.

      Note

      Make sure that the air inlet lever knob operates correctly. Also, confirm that there is no reverse movement of the knob at either end.

  13. INSTALL COWL SIDE TRIM BOARD LH


    1. A0137W2E01

      Engage the 2 clips and claw, and install the cowl side trim board LH.

  14. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Perform the same procedure as for the LH.

  15. INSTALL INSTRUMENT PANEL ASSEMBLY


    1. Engage the 4 clips and 5 claws and install the instrument panel assembly.

      Note

      Make sure that there are no gaps between the instrument panel upper and instrument panel lower panel.

      A0138IQ

    2. Install the bolt <A>, 2 nuts <D> and 2 screws <B>.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf, for bolt <A> }
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf, for nut <D> }
      A0137GXE01
    3. A0138UJ

      Connect the airbag connector, as shown in the illustration.

    4. A0136KRE02

      Engage the 2 claws and close the cover.

  16. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER

    A0136KWE01

    1. Connect the connectors.

    2. Engage the 4 clips and 3 claws and install the instrument cluster finish panel center.

    3. Install the screw <B>.

    4. Install the control knob.

  17. INSTALL FRONT NO.1 SPEAKER ASSEMBLY

    A0136BT

    1. Connect the connector.

    2. A01362K

      Install the 2 screws.

  18. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO.2

    A0136QKE01

    1. Engage the 2 claws.

  19. INSTALL FRONT NO.1 SPEAKER ASSEMBLY

    Tech Tips

    Perform the same procedure as for the RH.

  20. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO.1

    Tech Tips

    Perform the same procedure as for the No. 1.

  21. INSTALL FRONT PILLAR GARNISH RH

    A0138GXE01

    1. Remove the adhesive tape and protective cover.

    2. A0138EWE01

      Install a new clip.

    3. Engage the 2 claws and 2 clips, and install the front pillar garnish.

  22. INSTALL FRONT PILLAR GARNISH LH

    Tech Tips

    Perform the same procedure as for the LH.

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    A0136UF

    1. Install the front door opening trim weatherstrip.

  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Tech Tips

    Perform the same procedure as for the RH.

  25. INSTALL COMBINATION SWITCH ASSEMBLY


    1. A0137JG

      Engage the 2 claws and install the combination switch assembly, as shown in the illustration.

    2. A0138EYE01

      Install the combination switch assembly with the clamp.

    3. A01362T

      Connect the 3 connectors.

  26. INSTALL SPIRAL CABLE SUB-ASSEMBLY

    A0138C8

    1. Check that the ignition switch is turned to OFF.

    2. Check that the cable is disconnected from the negative battery terminal.

      CAUTION:

      After disconnecting the cable from the negative battery terminal, wait for at least 90 seconds before starting the operation.

    3. Turn the spiral cable counterclockwise slowly by hand until it feels firm.

    4. A01368AE01

      Rotate the spiral cable clockwise approximately 2.5 turns until the marks are matched again.

      Tech Tips

      The spiral cable will rotate approximately 2.5 turns to both left and right of the center.

  27. INSTALL COMBINATION METER ASSEMBLY

    A0137AB

    1. Connect the 14 connectors.

    2. Install the combination meter with the 2 bolts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  28. INSTALL TACHOMETER (w/ Tachometer)

    A0135U6

    1. Install the tachometer with the bolt.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    2. Connect the connector.

  29. INSTALL STEERING COLUMN LOWER COVER

    A0136RZ

    1. Install the steering column lower cover with the screw.

  30. INSTALL STEERING COLUMN UPPER COVER

    A0136TV

    1. Install the steering column cover upper, as shown in the illustration (w/ tachometer).

    2. A0136OJE02

      While turning the steering wheel to the right and left, engage the 4 claws and install the steering column cover upper with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }
    3. A0137VI

      Tighten the screw behind the tachometer (w/ tachometer).

      Note

      Tighten the screw if the tachometer has been extended and the column cover has been removed.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  31. INSTALL STEERING WHEEL ASSEMBLY


    1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  32. INSTALL STEERING HORN BUTTON ASSEMBLY

    A0136JY

    1. Support the steering pad with one hand, as shown in the illustration.

    2. Connect the airbag connector, as shown in the illustration.

      Note

      When handling the airbag connector, do not damage the airbag wire harness.

    3. Connect the horn connector.

    4. A0138S9E01

      Confirm that the circumference groove of the screw fits into the screw case, and place the steering pad onto the steering wheel.

    5. Using "Torx" socket wrench T30, tighten the 2 screws.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

  33. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  35. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT

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