STEERING GEAR HOUSING REMOVAL


  1. POSITION WHEELS FACING STRAIGHT AHEAD

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE ENGINE COVER (for 2WZ-TV)


    1. A0138OOE01

      Disengage the 3 claws and remove the engine cover.

  4. REMOVE AIR HOSE (for 2WZ-TV)


    1. A0137HDE03

      Loosen the clamp bolt.

    2. Using a screwdriver and pliers, remove the clip.

    3. Remove the air hose.

  5. REMOVE FRONT WIPER ARM HEAD CAP

    A0136ST

    1. Using a screwdriver with its tip wrapped in protective tape, remove the front wiper arm head cap.

  6. REMOVE FRONT WIPER ARM LH


    1. Operate the wiper, then stop the windshield wiper motor assembly in the automatic stop position.

    2. A013933

      Remove the nut and front wiper main arm.

    3. A0135UZ

      Disengage the meshing of the secondary arm from the front wiper motor and link assembly.

      Note

      Do not bend the secondary arm when removing it.

  7. REMOVE HOOD TO COWL TOP SEAL

    A01379NE01

    1. Disengage the 8 clips and remove the hood to cowl top seal.

  8. REMOVE COWL TOP VENTILATOR LOUVER LH

    A0136Y2E01

    1. Remove the clip.

    2. Disengage the 9 claws and remove the cowl top ventilator louver LH.

    3. Disconnect the washer hose.

  9. REMOVE COWL TOP VENTILATOR LOUVER RH

    A0136GYE01

    1. Remove the clip.

    2. Disengage the 8 claws and remove the cowl top ventilator louver RH.

    3. Disconnect the washer hose.

  10. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

    A0136OQ

    1. Remove the 2 bolts.

    2. Disconnect the connector and remove the front wiper motor and link assembly.

  11. REMOVE COWL TOP PANEL OUTER

    A01390L

    1. Remove the clamp of the wire harness.

    2. Remove the grommet of the wire harness.

    3. A01377P

      Remove the 10 bolts and cowl top panel.

  12. REMOVE STEERING COLUMN HOLE COVER PLATE

    A0136Y5

    1. Turn back the floor carpet and disengage the 2 claws from the steering hole cover plate.

  13. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY NO. 2

    A01369HE02

    1. Hold the steering wheel assembly with the seat belt in order to prevent rotation and damage to the spiral cable.

    2. A0137IGE05

      Place matchmarks on the sliding yoke sub-assembly and the intermediate shaft.

    3. Loosen bolt A and remove bolt B to separate the sliding yoke sub-assembly.

  14. SEPARATE STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO. 1

    A0137CHE01

    1. Remove clip A and separate the steering column hole cover from the body.

      Note

      Do not damage clip B.

  15. REMOVE FRONT WHEEL

  16. SEPARATE TIE ROD END SUB-ASSEMBLY LH


    1. Remove the cotter pin and castle nut.

    2. A0136K6E01

      Install SST (spacer B) to the threaded section of the tie rod end.

      SST
      09960-20010   ( 09961-02060 )

      Tech Tips

      Make sure the upper ends of the threaded section of the tie rod end and SST (spacer B) are aligned.

    3. Using SST, separate the tie rod end from the front axle assembly.

      A0137FRE01
      SST
      09960-20010   ( 09961-02010 )

      Note


      • Make sure to tie the string of SST to the vehicle to prevent SST from dropping.

      • Install SST so that A and B are parallel.

      • Be sure to place the wrench on the part indicated in the illustration.

      • Do not damage the ball joint dust cover.

      • Do not damage the front disc brake dust cover.

  17. SEPARATE TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  18. SEPARATE FRONT STABILIZER BAR

    A013602E02

    1. Hold the bolt with a spanner (10 mm) and remove the nut.

    2. Remove the 2 cushion retainers and 2 cushions, and separate the front stabilizer bar.

  19. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH


    1. Remove the clip and castle nut.

    2. A0135XUE01

      Install SST (spacer B) to the threaded section of the lower ball joint.

      SST
      09960-20010   ( 09961-02060 )

      Tech Tips

      Make sure the upper ends of the threaded section of the lower ball joint and SST (spacer B) are aligned.

    3. Using SST, separate the lower arm.

      A0136IYE01
      SST
      09960-20010   ( 09961-02010 )

      Note


      • Make sure to tie the string of SST to the vehicle to prevent SST from dropping.

      • Install SST so that A and B are parallel.

      • Be sure to place the wrench on the part indicated in the illustration.

      • Do not damage the lower ball joint dust cover.

      • Do not damage the drive shaft outboard joint boots.

      • Do not damage the front disc brake dust cover.

  20. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. REMOVE OXYGEN SENSOR (for 1KR-FE)

    SST
    09224-00010

    1. Disconnect the oxygen sensor connector.

    2. A0137BW

      Remove the oxygen sensor.

  22. REMOVE EXHAUST PIPE ASSEMBLY FRONT (1KR-FE)


    1. Remove the bolt and clamp.

    2. Remove the 2 bolts, 2 compression springs and exhaust pipe gasket.

    3. Remove the exhaust pipe No.4 support and exhaust front pipe assembly.

      A0135VGE02

  23. REMOVE EXHAUST PIPE ASSEMBLY FRONT (for 2WZ-TV)


    1. Remove the bolt and clamp.

    2. Remove the exhaust front pipe stay nut and exhaust pipe support No.4.

    3. Remove the nut, clamp and the exhaust front pipe assembly.

      A0137Z8E02

  24. SUSPEND ENGINE ASSEMBLY


    1. for 1KR-FE:


      1. A0138E2E03

        Install the No. 1 and No. 2 engine hangers, oriented in the correct directions.

        Part No.
        No. 1 engine hanger : 12281 - 40030
        No. 2 engine hanger : 12282 - 40010
        Bolt
        91671 - 80820
        Torque:
        28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      2. A0136T1

        Attach the engine sling device to the engine hangers.

        CAUTION:

        Do not hang the engine by hooking the chain to any other parts.

    2. for 2WZ-TV:


      1. A0135WG

        Attach the engine sling device and suspend the engine with the chain block.

  25. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A0137IIE02

      Remove the 3 bolts, then separate the engine mounting control bracket (for 1KR-FE).

    2. A0137Q9

      Remove the bolt, then separate the control rod from the engine mounting control bracket (for 2WZ-TV).

    3. A0138HU

      Using a transmission jack, support the front suspension crossmember sub-assembly.

    4. A0138F6E02

      Remove the 6 bolts and the front suspension crossmember sub-assembly.

  26. REMOVE STEERING GEAR ASSEMBLY

    A0135SV

    1. Remove the steering column hole cover from the steering gear assembly.

    2. A0137HR

      Remove the 2 bolts, 2 nuts and the steering gear assembly from the suspension crossmember sub-assembly.