REAR BRAKE REASSEMBLY


  1. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY


    1. Provisionally tighten the bleeder plug to the wheel brake cylinder, and install the bleeder plug cap.

    2. A01369Y

      Install the wheel brake cylinder with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Using a union nut wrench, install the brake tube.

      Torque:
      without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Note


      • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.886 in.) Click here.

      • This torque value is effective when the union nut wrench is parallel to a torque wrench.

  2. APPLY HIGH TEMPERATURE GREASE

    A0136K9E01

    1. Apply high temperature grease to the shoe attached surfaces of the backing plate.

  3. INSTALL REAR BRAKE SHOE

    A01388Y

    1. Using needle-nose pliers, connect the parking brake cable to the parking brake shoe lever.

    2. A01384H

      Using pliers, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

  4. INSTALL ADJUSTER


    1. Remove the adjuster screw from the strut.

    2. Set the adjuster nut in the appropriate position by hand.


      1. Position the adjuster nut close to the retaining screw spring with a clearance of 1 to 2 mm in between them.

        Tech Tips

        The adjuster nut should not be in direct contact with the retaining screw spring. Leave 1 to 2 mm of space between the two parts since the brake clearance will be adjusted automatically.

    3. Return the adjuster screw to the adjuster strut.

      A01388IE01

      Note

      The adjuster nut should be fitted into the adjuster leaf spring.

    4. A0137GZE01

      Install the adjuster.

      Note

      Install the adjuster in the correct orientation.

  5. INSTALL FRONT BRAKE SHOE

    A0137AS

    1. Using pliers, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    2. A0138MTE01

      Using SST, install the retaining shoe spring.

      SST
      09703-30010
    3. A0136FDE01

      Using SST, install the return shoe spring.

      SST
      09703-30010
    4. A01390BE01

      Using SST, install the retaining strut spring.

      SST
      09703-30010

  6. CHECK REAR DRUM BRAKE INSTALLATION

    A0138CTE01

    1. Check that each part is installed properly.

      Note

      There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.