BRAKE MASTER CYLINDER REMOVAL

Note


  • Do not adjust the brake booster push rod.

  • Completely bleed the vacuum from inside the brake booster by depressing the brake pedal several times because the piston of the master cylinder is forced out of the master cylinder due to the pressure inside.


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT WHEEL (for RHD)

  4. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

    Click here

  5. REMOVE FRONT AIR SHUTTER SEAL RH

    A013795

    1. Remove the 2 clips and front air shutter seal RH.

  6. REMOVE FRONT NO. 1 VENTILATOR SEAL

    A0137ZX

    1. Remove the 2 clips and No. 1 front ventilator seal.

  7. REMOVE COWL TOP PANEL OUTER

    A01392T

    1. Disengage the wire harness clamp.

    2. Disengage the grommet and separate the wire harness.

    3. A0137JB

      Remove the 10 bolts and cowl top panel outer.

  8. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  9. REMOVE BATTERY (for LHD)


    1. Loosen the nut and disconnect the battery positive (+) terminal.

    2. A0136L6

      Remove the bolt and the battery clamp.

    3. Remove the battery.

  10. SEPARATE ENGINE ROOM RELAY BLOCK (for LHD)

    A0138XK

    1. Remove the 2 bolts.

    2. Disengage the claw and separate the engine room relay block.

    3. A0138NO

      Disengage the 3 wire harness clamps.

    4. A0136C9

      Provisionally set the engine room relay block to the hood support rod.

  11. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD)

    A0136UJ

    1. Push in the clip and disconnect the brake fluid level warning switch connector.

    2. A0136PB

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly (w/o VSC).

    3. Using a union nut wrench 12 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly (w/ VSC).

    4. A0135X0

      Remove the 2 nuts and the brake master cylinder sub-assembly from the brake booster assembly.

    5. Remove the O-ring from the brake master cylinder sub-assembly.

  12. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for RHD)

    A0138S6

    1. Push in the clip and disconnect the brake fluid level warning switch connector.

    2. A0138RG

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly (w/o VSC).

    3. Using a union nut wrench 12 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly (w/ VSC).

    4. A01373R

      Using a union nut wrench 10 mm, separate the No. 3 brake tube and remove it.

    5. A0135ZL

      Separate the brake tube clamp from the body.

    6. A0138DC

      Remove the 2 nuts and the brake master cylinder sub-assembly from the brake booster assembly.

    7. Remove the O-ring from the brake master cylinder sub-assembly.