PARKING BRAKE CABLE INSTALLATION


  1. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3

    A013618

    1. Install the parking brake cable onto the backing plate.

    2. Install the parking brake cable with the 3 bolts and nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    3. Connect the clamp of the rear speed sensor.

      A0137QV
    4. A01375Y

      Connect the parking brake cable to the equalizer with a new adjusting nut.

  2. APPLY HIGH TEMPERATURE GREASE

    A0136K9E01

    1. Apply high temperature grease to the shoe attached surfaces of the backing plate.

  3. INSTALL REAR BRAKE SHOE

    A01388Y

    1. Using needle-nose pliers, connect the parking brake cable to the parking brake shoe lever.

    2. A01384H

      Using pliers, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

  4. INSTALL ADJUSTER


    1. Remove the adjuster screw from the strut.

    2. Set the adjuster nut in the appropriate position by hand.


      1. Position the adjuster nut close to the retaining screw spring with a clearance of 1 to 2 mm in between them.

        Tech Tips

        The adjuster nut should not be in direct contact with the retaining screw spring. Leave 1 to 2 mm of space between the two parts since the brake clearance will be adjusted automatically.

    3. Return the adjuster screw to the adjuster strut.

      A01388IE01

      Note

      The adjuster nut should be fitted into the adjuster leaf spring.

    4. A0137GZE01

      Install the adjuster.

      Note

      Install the adjuster in the correct orientation.

  5. INSTALL FRONT BRAKE SHOE

    A0137AS

    1. Using pliers, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    2. A0138MTE01

      Using SST, install the retaining shoe spring.

      SST
      09703-30010
    3. A0136FDE01

      Using SST, install the return shoe spring.

      SST
      09703-30010
    4. A01390BE01

      Using SST, install the retaining strut spring.

      SST
      09703-30010

  6. CHECK REAR DRUM BRAKE INSTALLATION

    A0138CTE01

    1. Check that each part is installed properly.

      Note

      There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.

  7. INSTALL REAR BRAKE DRUM

    A0137Z7

    1. Using "TORX" socket wrench T30, install the rear brake drum with the screw.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  8. ADJUST CLEARANCE BETWEEN BRAKE SHOES AND DRUM

    Note

    Do not use screwdrivers or any other tools to rotate the adjuster.


    1. Press the brake pedal 30 times (not the parking brake). The clearance between the brake shoes and drum will be adjusted automatically.

  9. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1,050 kgf*cm, 76 ft.*lbf }

  10. INSPECT PARKING BRAKE LEVER TRAVEL


    1. Slowly pull the parking brake lever to the fully applied position, counting the number of clicks.

      Parking brake lever travel
      5 to 8 clicks at 196 N (20 kgf, 44 lbf)

  11. ADJUST PARKING BRAKE LEVER TRAVEL

    A0137NM

    1. Turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.

      Parking brake lever travel
      5 to 8 clicks at 196 N (20 kgf, 44 lbf)

    2. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

    3. Check whether the parking brake drags or not.

    4. When operating the parking brake lever, check that the brake warning light comes on.

      Standard
      Brake warning light always comes on at the first notch.

  12. INSTALL CONSOLE BOX SUB-ASSEMBLY REAR

    A0137IU

    1. Install the console box with the 2 bolts.