FRONT SHOCK ABSORBER WITH COIL SPRING REMOVAL


  1. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

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  2. REMOVE FRONT AIR SHUTTER SEAL RH


    1. A013795

      Remove the 2 clips and front air shutter seal RH.

  3. REMOVE FRONT NO. 1 VENTILATOR SEAL


    1. A0137ZX

      Remove the 2 clips and No. 1 front ventilator seal.

  4. REMOVE COWL TOP PANEL OUTER

    A01392T

    1. Disengage the wire harness clamp.

    2. Disengage the grommet and separate the wire harness.

    3. A0137JB

      Remove the 10 bolts and the cowl top panel outer.

  5. REMOVE FRONT WHEEL

  6. REMOVE FRONT AXLE HUB NUT

    A0135U4E01

    1. Using SST and a hammer, release the staked part of the front axle hub nut.

      SST
      09930-00010

      Note

      Release the staked part of the lock nut completely. Otherwise, the screw of the drive shaft may be damaged.

    2. While applying the brake, remove the front axle hub nut.

  7. SEPARATE FRONT SPEED SENSOR

    A01386J

    1. Disconnect the speed sensor wire from the shock absorber bracket.

    2. A0136TN

      Remove the bolt and separate the speed sensor front from the steering knuckle.

      Note


      • Keep both the tip and installation part of the speed sensor front free of foreign matter.

      • Remove the speed sensor from the steering knuckle without turning the speed sensor.

  8. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY

    A013788

    1. Remove the bolt and separate the flexible hose from the shock absorber assembly.

    2. A013828

      Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.

      Note

      Hang the caliper using a piece of string or equivalent.

  9. SEPARATE TIE ROD END SUB-ASSEMBLY


    1. Remove the cotter pin and castle nut.

    2. A0136K6E01

      Install SST (spacer B) to the threaded section of the tie rod end.

      SST
      09960-20010   ( 09961-02060 )

      Tech Tips

      Make sure the upper ends of the threaded section of the tie rod end and SST (spacer B) are aligned.

    3. Using SST, separate the tie rod end from the front axle assembly.

      A0137FRE01
      SST
      09960-20010   ( 09961-02010 )

      Note


      • Make sure to tie the string of SST to the vehicle to prevent SST from dropping.

      • Install SST so that A and B are parallel.

      • Be sure to place the wrench on the part indicated in the illustration.

      • Do not damage the ball joint dust cover.

      • Do not damage the front disc brake dust cover.

  10. SEPARATE FRONT STABILIZER BAR

    A013602E02

    1. Hold the bolt with a spanner (10 mm) and remove the nut.

    2. Remove the 2 cushion retainers and 2 cushions, and separate the front stabilizer bar.

  11. SEPARATE FRONT SUSPENSION LOWER ARM


    1. Remove the clip and castle nut.

    2. A0135XUE01

      Install SST (spacer B) to the threaded section of the lower ball joint.

      SST
      09960-20010   ( 09961-02060 )

      Tech Tips

      Make sure the upper ends of the threaded section of the lower ball joint and SST (spacer B) are aligned.

    3. Using SST, separate the lower arm.

      A0136IYE01
      SST
      09960-20010   ( 09961-02010 )

      Note


      • Make sure to tie the string of SST to the vehicle to prevent SST from dropping.

      • Install SST so that A and B are parallel.

      • Be sure to place the wrench on the part indicated in the illustration.

      • Do not damage the lower ball joint dust cover.

      • Do not damage the drive shaft outboard joint boots.

      • Do not damage the front disc brake dust cover.

  12. SEPARATE FRONT AXLE ASSEMBLY


    1. Using a plastic hammer, tap the end of the front drive shaft assembly and disengage the fitting between the front drive shaft assembly and front axle assembly.

      Tech Tips

      If it is difficult to disengage the fitting, tap the end of the front drive shaft assembly with a brass bar and hammer.

    2. Push the front axle assembly out of the vehicle to remove the front drive shaft assembly from the front axle assembly.

      Note


      • Do not push the front axle assembly further out of the vehicle than is necessary.

      • Do not damage the front axle outboard joint boot.

      • Do not damage the speed sensor rotor.

      • Hang the front drive shaft assembly down with a piece of string or equivalent.

      • When removing the drive shaft, do not hit the sensor with it.

  13. REMOVE STEERING KNUCKLE

    A0138MW

    1. Loosen the nut.

    2. A0136R7

      Using a piece of string or equivalent, hang the steering knuckle so as not to let it fall off.

    3. A01372F

      Using a screwdriver, widen the steering slit portion and remove the steering knuckle from the front shock absorber.

      Note

      Do not widen the steering knuckle slit portion by more than 10 mm.

  14. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING

    A01362R

    1. Using a socket hexagon wrench 6, fix the shock absorber rod and remove the nut and the front shock absorber with coil spring.

    2. Remove the front No. 2 suspension support.