MULTI-MODE MANUAL TRANSAXLE UNIT INSPECTION


  1. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY


    1. A0136MTE01

      Using a micrometer, measure the outer diameter of the reverse idler gear shaft.

      Standard outer diameter
      15.97 to 15.98 mm (0.6287 to 0.6291 in.)
      Minimum outer diameter
      15.97 mm (0.6287 in.)

      If the outer diameter is less than the minimum, replace the reverse idler gear shaft.

    2. Using a caliper gauge, measure the inside diameter of the reverse idler gear.

      Standard inside diameter
      16.04 to 16.05 mm (0.6315 to 0.6319 in.)
      Maximum inside diameter
      16.05 mm (0.6319 in.)

      If the inside diameter exceeds the maximum, replace the reverse idler gear.

  2. INSPECT REVERSE SHIFT FORK


    1. A013888E02

      Using a caliper gauge, measure the inside diameter of the reverse shift fork.

      Standard inside diameter
      14.27 to 14.42 mm (0.5591 to 0.5677 in.) for A
      14.01 to 14.03 mm (0.5516 to 0.5524 in.) for B
      Maximum inside diameter
      14.42 mm (0.5677 in.) for A
      14.03 mm (0.5524 in.) for B

      If the inside diameter exceeds the maximum, replace the reverse shift fork.

  3. INSPECT GEAR SHIFT FORK SHAFT NO.1


    1. A0136Y0E01

      Using a micrometer, measure the outer diameter of gear shift fork shaft No. 1.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5504 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace gear shift fork shaft No. 1.

  4. INSPECT GEAR SHIFT FORK SHAFT NO.2


    1. A0136BEE01

      Using a micrometer, measure the outer diameter of gear shift fork shaft No. 2.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5504 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace gear shift fork shaft No. 2.

  5. INSPECT GEAR SHIFT FORK SHAFT NO.3


    1. A0137O4E01

      Using a micrometer, measure the outer diameter of gear shift fork shaft No. 3.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5504 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace gear shift fork shaft No. 3.

  6. INSPECT GEAR SHIFT FORK NO.1


    1. A01387ZE02

      Using vernier calipers, measure the inside diameter of gear shift fork No. 1.

      Standard inside diameter and thickness
      9.9 to 10.0 mm (0.3898 to 0.3937 in.) for A
      9.9 to 10.0 mm (0.3898 to 0.3937 in.) for B
      14.00 to 14.02 mm (0.5512 to 0.5520 in.) for C

      If the clearance is outside the specifications, replace gear shift fork No. 1.

  7. INSPECT GEAR SHIFT FORK NO.2


    1. A0136G4E02

      Using vernier calipers, measure the inside diameter of gear shift fork No. 2.

      Standard inside diameter and thickness
      9.9 to 10.0 mm (0.3898 to 0.3937 in.) for A
      14.00 to 14.02 mm (0.5512 to 0.5520 in.) for B

      If the clearance is outside the specifications, replace gear shift fork No. 2.

  8. INSPECT GEAR SHIFT FORK NO.3


    1. A01374UE02

      Using vernier calipers, measure the inside diameter of gear shift fork No. 3.

      Standard inside diameter and thickness
      9.9 to 10.0 mm (0.3898 to 0.3937 in.) for A
      14.00 to 14.02 mm (0.5512 to 0.5520 in.) for B

      If the clearance is outside the specifications, replace gear shift fork No. 3.

  9. INSPECT GEAR SHIFT HEAD NO.1


    1. A01373HE01

      Using vernier calipers, measure the inside diameter of gear shift head No. 1.

      Standard inside diameter
      14.00 to 14.05 mm (0.5512 to 0.5531 in.)
      Maximum inside diameter
      14.05 mm (0.5531 in.)

      If the inside diameter exceeds the maximum, replace gear shift head No. 1.

  10. INSPECT GEAR SHIFT HEAD NO.3


    1. A01377WE02

      Using vernier calipers, measure the inside diameter of gear shift head No. 3.

      Standard inside diameter
      14.00 to 14.05 mm (0.5512 to 0.5531 in.) for A
      14.2 to 14.4 mm (0.5591 to 0.5669 in.) for B
      Maximum inside diameter
      14.05 mm (0.5531 in.) for A
      14.4 mm (0.5669 in.) for B

      If the inside diameter exceeds the maximum, replace gear shift head No. 3.