MANUAL TRANSAXLE UNIT INSPECTION


  1. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY

    A0136MT

    1. Using a micrometer, inspect the reverse idler gear shaft.

      Standard outer diameter
      15.97 to 15.98 mm (0.6288 to 0.6291 in.)
      Minimum outer diameter
      15.97 mm (0.6288 in.)

      If the outer diameter is less than the minimum, replace the reverse idler gear shaft.

    2. Using a caliper gauge, inspect the reverse idler gear.

      Standard inside diameter
      16.04 to 16.05 mm (0.6315 to 0.6318 in.)
      Maximum inside diameter
      16.05 mm (0.6318 in.)

      If the inside diameter exceeds the maximum, replace the reverse idler gear.

  2. INSPECT REVERSE SHIFT FORK

    A013888E01

    1. Using a caliper gauge, inspect the reverse shift fork.

      Standard inside diameter
      A
      14.27 to 14.42 mm (0.562 to 0.567 in.)
      B
      14.01 to 14.03 mm (0.5516 to 0.5523 in.)
      Maximum inside diameter
      A
      14.42 mm (0.567 in.)
      B
      14.03 mm (0.5523 in.)

      If the inside diameter exceeds the maximum, replace the reverse shift fork.

  3. INSPECT NO. 1 GEAR SHIFT FORK SHAFT

    A0136Y0

    1. Using a micrometer, inspect the No. 1 gear shift fork shaft.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5503 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace the No. 1 gear shift fork shaft.

  4. INSPECT NO. 2 GEAR SHIFT FORK SHAFT

    A0136BE

    1. Using a micrometer, inspect the No. 2 gear shift fork shaft.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5503 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace the No. 2 gear shift fork shaft.

  5. INSPECT NO. 3 GEAR SHIFT FORK SHAFT

    A0137O4

    1. Using a micrometer, inspect the No. 3 gear shift fork shaft.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5503 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace the No. 3 gear shift fork shaft.

  6. INSPECT NO. 1 GEAR SHIFT FORK

    A01387ZE01

    1. Using a vernier caliper, inspect the No. 1 gear shift fork.

      Standard inside diameter and thickness
      A
      9.9 to 10.0 mm (0.390 to 0.393 in.)
      B
      9.9 to 10.0 mm (0.390 to 0.393 in.)
      C
      14.00 to 14.02 mm (0.5512 to 0.5519 in.)

      If the clearance is outside the specifications, replace the No. 1 gear shift fork.

  7. INSPECT NO. 2 GEAR SHIFT FORK

    A0136G4E01

    1. Using a vernier caliper, inspect the No. 2 gear shift fork.

      Standard inside diameter and thickness
      A
      9.91 to 9.99 mm (0.391 to 0.393 in.)
      B
      14.00 to 14.02 mm (0.5512 to 0.5519 in.)

      If the clearance is outside the specifications, replace the No. 2 gear shift fork.

  8. INSPECT NO. 3 GEAR SHIFT FORK

    A01374UE01

    1. Using a vernier caliper, inspect the No. 3 gear shift fork.

      Standard inside diameter and thickness
      A
      9.91 to 9.99 mm (0.391 to 0.393 in.)
      B
      14.00 to 14.02 mm (0.5512 to 0.5519 in.)

      If the clearance is outside the specifications, replace the No. 3 gear shift fork.

  9. INSPECT NO. 1 GEAR SHIFT HEAD

    A01361I

    1. Using a vernier caliper, inspect the No. 1 gear shift head.

      Standard inside diameter
      14.00 to 14.05 mm (0.552 to 0.553 in.)
      Maximum inside diameter
      14.05 mm (0.553 in.)

      If the inside diameter exceeds the maximum, replace the No. 1 gear shift head.

  10. INSPECT NO. 3 GEAR SHIFT HEAD

    A01377WE01

    1. Using a vernier caliper, inspect the No. 3 gear shift head.

      Standard inside diameter
      A
      14.00 to 14.05 mm (0.552 to 0.553 in.)
      B
      14.2 to 14.4 mm (0.559 to 0.566 in.)
      Maximum inside diameter
      A
      14.05 mm (0.553 in.)
      B
      14.4 mm (0.566 in.)

      If the inside diameter exceeds the maximum, replace the No. 3 gear shift head.