SHIFT AND SELECT LEVER SHAFT REASSEMBLY


  1. INSTALL CONTROL SHAFT COVER OIL SEAL

    A0135X1E01

    1. Using SST and a hammer, drive a new control shaft cover oil seal into the control shaft cover.

      SST
      09950-60010   ( 09951-00220 )
      09950-70010   ( 09951-07100 )
      Drive in depth
      2.0 to 2.5 mm (0.079 to 0.098 in.)

  2. INSTALL SELECT LEVER SHAFT OIL SEAL

    A0137IDE01

    1. Using SST and a hammer, drive a new select lever shaft oil seal into the control shaft cover.

      SST
      09950-60010   ( 09951-00280 )
      09950-70010   ( 09951-07100 )
      Drive in depth
      0 to 0.5 mm (0 to 0.020 in.)

  3. INSTALL SHIFT AND SELECT LEVER SHAFT


    1. A01376W

      Install the spacer onto the shift and select lever shaft.

    2. Install the shift lever boot onto the shift and select lever shaft.

    3. Install the shift and select lever shaft with the shift lever boot onto the control shaft cover.

    4. A0135UQE02
      Text in Illustration
      *1 Rope

      Using a screwdriver and hammer, tap a new snap ring onto the shift and select lever shaft.

      Tech Tips

      Lift the control shaft cover up with a piece of rope or equivalent to make the work easier.

  4. INSTALL SELECT INNER LEVER


    1. A0137C5

      Install the select inner lever onto the control shaft cover.

  5. INSTALL SELECT LEVER SHAFT


    1. Apply adhesive to the bolt threads.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. A0136IM

      Install the select lever shaft onto the select inner lever and the control shaft cover with the bolt.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

      Note

      Fit the edge of the select inner lever into the groove of the select lever shaft, as shown in the illustration.

  6. INSTALL SELECT SPRING SEAT NO. 2


    1. A0137NK

      Install select spring seat No. 2 onto the shift and select lever shaft.

  7. INSTALL SELECT RETURN COMPRESSION SPRING


    1. A0137I3

      Install the select return compression spring onto the shift and select lever shaft.

  8. INSTALL SHIFT LEVER INNER NO. 1


    1. A01364R

      Install shift lever inner No. 1 and the shift interlock plate onto the shift and select lever shaft.

    2. A013609

      While pushing up the shift lever inner No. 1 so that the hole in the inner lever is aligned with the hole in the shift and select lever shaft, insert a pin punch half way into the inner lever, and using another pin punch and a hammer, drive in the slotted spring pin.

      When the No. 1 shift inner lever is fixed with the slotted spring pin, pull out the pin punch while holding the inner lever.

      Drive in depth
      -0.5 to 0.5 mm (-0.020 to 0.020 in.)
    3. A0135UG

      Using a screwdriver and hammer, tap a new snap ring onto the shift and select lever shaft.

  9. INSTALL SHIFT AND SELECT LEVER SHAFT ASSEMBLY


    1. Install the select return compression spring onto the manual transmission case.

    2. A013784

      Apply seal packing to the manual transmission case, as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

    3. Coat the 4 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A0136GU

      Install the shift and select lever shaft, wire harness clamp bracket and release fork retracting spring hanger onto the manual transmission case with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  10. INSTALL LOCK BALL ASSEMBLY NO. 1


    1. Coat lock ball No. 1 with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. A0136BH

      Install lock ball No. 1 onto the manual transmission case.

      Torque:
      37 N*m  { 375 kgf*cm, 27 ft.*lbf }