MANUAL TRANSAXLE ASSEMBLY REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

    Click here

  4. REMOVE FRONT AIR SHUTTER SEAL RH

    A013795

    1. Remove the 2 clips and front air shutter seal RH.

  5. REMOVE FRONT NO. 1 VENTILATOR SEAL

    A0137ZX

    1. Remove the 2 clips and No. 1 front ventilator seal.

  6. REMOVE COWL TOP PANEL OUTER

    A01392T

    1. Disengage the wire harness clamp.

    2. Disengage the grommet and separate the wire harness.

    3. A0137JB

      Remove the 10 bolts and cowl top panel outer.

  7. REMOVE BATTERY


    1. Loosen the nut and disconnect the battery positive (+) terminal.

    2. A0136L6

      Remove the bolt and the battery clamp.

    3. Remove the battery.

  8. SEPARATE ENGINE ROOM RELAY BLOCK

    A0138XK

    1. Remove the 2 bolts.

    2. Disengage the claw and separate the engine room relay block.

    3. A0138NO

      Disengage the 3 wire harness clamps.

    4. A0136C9

      Provisionally set the engine room relay block to the hood support rod.

  9. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A0135TU

      Remove the 3 bolts and the battery clamp sub-assembly.

  10. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  11. REMOVE STEERING COLUMN HOLE COVER PLATE

    A0136Y5

    1. Turn back the floor carpet and disengage the 2 claws from the steering column hole cover plate.

  12. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    A01369HE02

    1. Hold the steering wheel assembly with the seat belt in order to prevent rotation and damage to the spiral cable.

    2. A0137IGE06
      Text in Illustration
      *a Matchmark

      Place matchmarks on the No. 2 steering intermediate shaft assembly and the steering gear assembly.

    3. Loosen bolt A and remove bolt B to separate the No. 2 steering intermediate shaft assembly.

  13. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    A0137CHE02
    Text in Illustration
    *1 Clip A
    *2 Clip B

    1. Remove clip A and separate the No. 1 steering column hole cover sub-assembly from the body.

      Note

      Do not damage clip B.

  14. REMOVE FRONT WHEELS

  15. DRAIN TRANSAXLE OIL


    1. Remove the filler plug and gasket.

    2. Remove the drain plug and gasket, and then drain the manual transaxle oil.

  16. REMOVE CLUTCH RELEASE FORK RETURN TENSION SPRING


    1. A0138ACE02
      Text in Illustration
      *1 Spring Hanger

      Remove the clutch release fork return tension spring from the spring hanger.

      Note


      • If there is any rust or deformation in the tension spring, replace it.

      • If there is any damage in the tension spring damper, replace it.

  17. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY

    A0135UNE01

    1. Remove the clip A and clip B, then separate the transmission shift cable from the manual transaxle.

    2. A0136KNE01

      Remove the clip A and clip B, then separate the transmission select cable from the manual transaxle.

  18. SEPARATE CLUTCH RELEASE CABLE ASSEMBLY


    1. A01391E

      Turn and loosen the clutch release cable adjusting nut.

    2. A01391Y

      Separate the clutch release cable assembly from the manual transaxle assembly.

  19. SEPARATE WIRE HARNESS CLAMP BRACKET


    1. Disconnect the back-up light switch connector.

    2. Disconnect the heated oxygen sensor connector.

    3. A0138M6

      Remove the bolt and separate the wire harness clamp bracket from the manual transaxle assembly.

  20. SEPARATE NO. 3 ENGINE WIRE


    1. A01362O

      Remove the 2 bolts and separate the No. 3 engine wire from the manual transaxle assembly.

  21. REMOVE FLYWHEEL HOUSING UNDER COVER


    1. A0135X7

      Remove the 3 bolts and the flywheel housing under cover from the manual transaxle assembly.

  22. REMOVE STARTER ASSEMBLY


    1. A01374KE01

      Open the terminal cap, remove the nut and disconnect the wire harness from terminal 50.

    2. Open the terminal cap, remove the nut and disconnect the wire harness from terminal 30.

    3. Remove the bolt, and wire harness clamp.

    4. Remove the 2 bolts, and the starter.

  23. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the bolt and clamp.

    2. Remove the 2 bolts, 2 compression springs and exhaust pipe gasket.

    3. Remove the exhaust pipe No.4 support and exhaust front pipe assembly.

      A0135VGE02

  24. REMOVE FRONT DRIVE SHAFT ASSEMBLIES

    Click here

  25. SUSPEND ENGINE ASSEMBLY


    1. A0138E2E04
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install 2 engine hangers with 4 bolts as shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Tech Tips

      No. 1 Engine Hanger 12281 - 40030
      No. 2 Engine Hanger 12282 - 40010
      Bolt 91671 - 80820
    2. A0136T1

      Attach the engine sling device to the engine hangers.

      CAUTION:

      Do not hang the engine by hooking the chain to any other parts.

  26. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A0137IIE02

      Remove the 3 bolts, then separate the engine mounting control bracket.

    2. A0138HU

      Using a transmission jack, support the front suspension crossmember sub-assembly.

    3. A0138F6E02

      Remove the 6 bolts and the front suspension crossmember sub-assembly.

  27. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack.

  28. REMOVE ENGINE MOUNTING INSULATOR LH


    1. A0138IH

      Remove the 7 bolts and the engine mounting insulator LH with engine mounting bracket from the manual transaxle assembly.

  29. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A01387L

      Remove the 5 bolts and the manual transaxle assembly from the engine assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the manual transaxle assembly and the engine assembly.

      • To avoid damage to the input shaft, do not forcefully shake the manual transaxle assembly.