MANUAL TRANSAXLE UNIT INSPECTION


  1. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY


    1. A0136MTE01

      Using a micrometer, inspect the reverse idler gear shaft.

      Standard outer diameter
      15.97 to 15.98 mm (0.6288 to 0.6291 in.)
      Minimum outer diameter
      15.97 mm (0.6288 in.)

      If the outer diameter is less than the minimum, replace the reverse idler gear shaft.

    2. Using a caliper gauge, inspect the reverse idler gear sub-assembly.

      Standard inside diameter
      16.04 to 16.05 mm (0.6315 to 0.6318 in.)
      Maximum inside diameter
      16.05 mm (0.6318 in.)

      If the inside diameter is more than the maximum, replace the reverse idler gear sub-assembly.

  2. INSPECT REVERSE SHIFT FORK


    1. A013888E01

      Using a caliper gauge, inspect the reverse shift fork.

      Standard inside diameter
      A
      14.27 to 14.42 mm (0.562 to 0.567 in.)
      B
      14.01 to 14.03 mm (0.5516 to 0.5523 in.)
      Maximum inside diameter
      A
      14.42 mm (0.567 in.)
      B
      14.03 mm (0.5523 in.)

      If the inside diameter is more than the maximum, replace the reverse shift fork.

  3. INSPECT NO. 1 GEAR SHIFT FORK SHAFT


    1. A0136Y0E01

      Using a micrometer, inspect the No. 1 gear shift fork shaft.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5503 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace the No. 1 gear shift fork shaft.

  4. INSPECT NO. 2 GEAR SHIFT FORK SHAFT


    1. A0136BEE01

      Using a micrometer, inspect the No. 2 gear shift fork shaft.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5503 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace the No. 2 gear shift fork shaft.

  5. INSPECT NO. 3 GEAR SHIFT FORK SHAFT


    1. A0137O4E01

      Using a micrometer, inspect the No. 3 gear shift fork shaft.

      Standard outer diameter
      13.97 to 13.98 mm (0.5500 to 0.5503 in.)
      Minimum outer diameter
      13.97 mm (0.5500 in.)

      If the outer diameter is less than the minimum, replace the No. 3 gear shift fork shaft.

  6. INSPECT NO. 1 GEAR SHIFT FORK


    1. A01387ZE01

      Using a vernier caliper, inspect the No. 1 gear shift fork.

      Standard inside diameter and thickness
      A
      9.9 to 10.0 mm (0.390 to 0.393 in.)
      B
      9.9 to 10.0 mm (0.390 to 0.393 in.)
      C
      14.00 to 14.02 mm (0.5512 to 0.5519 in.)

      If the inside diameter and thickness are outside the specifications, replace the No. 1 gear shift fork.

  7. INSPECT NO. 2 GEAR SHIFT FORK


    1. A0136G4E01

      Using a vernier caliper, inspect the No. 2 gear shift fork.

      Standard inside diameter and thickness
      A
      9.91 to 9.99 mm (0.391 to 0.393 in.)
      B
      14.00 to 14.02 mm (0.5512 to 0.5519 in.)

      If the inside diameter and thickness are outside the specifications, replace the No. 2 gear shift fork.

  8. INSPECT NO. 3 GEAR SHIFT FORK


    1. A01374UE01

      Using a vernier caliper, inspect the No. 3 gear shift fork.

      Standard inside diameter and thickness
      A
      9.91 to 9.99 mm (0.391 to 0.393 in.)
      B
      14.00 to 14.02 mm (0.5512 to 0.5519 in.)

      If the inside diameter and thickness are outside the specifications, replace the No. 3 gear shift fork.

  9. INSPECT NO. 1 GEAR SHIFT HEAD


    1. A01361I

      Using a vernier caliper, inspect the No. 1 gear shift head.

      Standard inside diameter
      14.00 to 14.05 mm (0.552 to 0.553 in.)
      Maximum inside diameter
      14.05 mm (0.553 in.)

      If the inside diameter is more than the maximum, replace the No. 1 gear shift head.

  10. INSPECT NO. 3 GEAR SHIFT HEAD


    1. A01377WE01

      Using a vernier caliper, inspect the No. 3 gear shift head.

      Standard inside diameter
      A
      14.00 to 14.05 mm (0.552 to 0.553 in.)
      B
      14.2 to 14.4 mm (0.559 to 0.566 in.)
      Maximum inside diameter
      A
      14.05 mm (0.553 in.)
      B
      14.4 mm (0.566 in.)

      If the inside diameter is more than the maximum, replace the No. 3 gear shift head.