CLUTCH UNIT (for C553) REMOVAL


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE RELEASE FORK RETRACTING SPRING HANGER

    A01367T

    1. Remove the bolt and the release fork retracting spring hanger.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

    A0138DD

    1. Remove the clutch release bearing from the clutch release fork.

  4. REMOVE CLUTCH RELEASE FORK LEVER

    A0135ZF

    1. Separate the torsion spring from the clutch release fork.

    2. A013743

      Using 2 screwdrivers and a hammer, tap the E-ring out.

    3. A01379J

      Pull the clutch release fork lever out of the transaxle case to remove the clutch release fork and then, release the fork torsion spring stopper and torsion spring from the clutch.

  5. REMOVE CLUTCH RELEASE FORK LEVER SHAFT OIL SEAL

    A01375E

    1. Using a screwdriver, remove the clutch release fork lever oil seal.

  6. REMOVE NO. 1 CLUTCH HOUSING COVER

    A013662

    1. Remove the No. 1 clutch housing cover from the transaxle case.

  7. REMOVE CLUTCH COVER ASSEMBLY


    1. A0138RBE12
      Text in Illustration
      *a Matchmark

      Align the matchmark on the clutch cover with the one on the flywheel.

    2. Loosen each set bolt by one turn at a time until the spring tension is released.

    3. Remove the set bolts and the clutch cover.

      Note

      Do not drop the clutch disc.

  8. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Do not attach any oil or foreign matter to the lining part of the clutch disk or the surfaces of the pressure plate and flywheel.